Tyre Technology’s Double Edge Advancing Innovation Meets Environmental Challenges

Tyre enviornment

The huge volume of data that can be collected from tyres is beyond most people’s comprehension, especially when most don’t even know they should be checking the tyre inflation pressures on a regular basis.

Tyre technology is advancing at an ever increasing rate. The demands of consumers on the products our industry produce are changing as vehicles evolve. The advent of electric vehicles (EV) has placed a series of demands on tyres that have not been previously experienced.

How will hydrogen-powered vehicles (HPV) vary from the EV requirements is an answer yet to be found. The intrusion of artificial intelligence (AI) into daily life is permeating faster than most can appreciate, and tyres are no different.

The huge volume of data that can be collected from tyres is beyond most people’s comprehension, especially when most don’t even know they should be checking the tyre inflation pressures on a regular basis.

Early Tyre Pressure Monitoring Systems (TPMS) generate reams of data. The systems used on F1 (Formula 1) cars and MotoGP bikes generate huge volumes, which is used to assist control of the vehicle. An example was relayed to me some years ago by a Moto2 race engineer who mentioned that when slip-streaming a bike (following literally nose to tail), it was observed that the temperature of the front tyre rose by up to five degrees

Celsius. I observe some of the artistic renditions of futuristic trucks and cars where tyres are completely enclosed by bodywork, ostensibly to aid aerodynamics. If the tyres don’t have a stream of cooling air, how do they dissipate the heat that is generated by the hysteresis a tyre experiences during operation? It is evident to me that many fall victim to what I call the Rumsfeld Rule; they don’t know what they don’t know, and worse still, they don’t know that they don’t know.

This could also be called the ‘First Rule of Tyre Technology’, just as I was taught the first law of computing, GIGO. If you have to ask, then you’re already a victim. The vast majority of the population don’t know much about tyres except that when they are flat, it’s a pain.

The fact that they entrust their lives to the humble servant we know as tyres on a daily basis without the basic knowledge is a serious concern to me. In the headlong race into technology, we’ve forgotten to bring the people along with us.

Social media is an example where most, nearly everyone, wants the fruit without having to prepare the soil, then grow the tree until it flowers, then wait for the fruit. ‘I want it now, I want it yesterday and stay tuned because the demands will all change’ (thanks Billy Connolly!) is all too common. The insidious outcome of this media is the ownership of the data, of what you buy, use, view, listen to, eat, where you visit is no longer yours. It is the big corporates that now own your data.

What does this have to do with tyres, I understand you ask. The humble tyre conveys us through our daily travels. It experiences a lot more than we do in that we don’t tread the pavements, or get hot or wet or get bounced over potholes on the road. The array of sensors now being developed for tyres are becoming the control centre of the automotive conveyances, be they fossil-fuelled, EV or HPVs.

What the tyre experiences is transferred into the vehicles control systems, which are then able to direct the motive forces to be applied at the appropriate rate. There is little use in having more brakes than there is traction available; that only results in a brake lock up, which destroys tyres and often results in a loss of control. ABS brakes are a prime defence of tyre lock ups. The tyre can collect the data which can determine your driving style, not only the route you have taken or the load you carry. So the automotive manufacturers will be able to use this data to tailor their solutions to you just as the social media concerns use algorithms to target content to you.

What is not quite as obvious as the data collection aspects is the environmental results of tyre use. Just as there are many unseen outcomes as a result of social media, there are outcomes that are largely unseen involved with tyre manufacture and use.

We go into a tyre shop to purchase tyres; it’s clean and bright or dark and dingy as a traditional tyre outlet or maybe something in-between. This experience tells us zero about how the tyre came into being and how it was landed in the store where you are purchasing it. The deeply technical and diverse agglomerations that are required to produce a tyre range from growing a tree (remember the fruit?) or drilling deep wells for oil, the mining of iron and other minerals to the production of complex chemical compounds used to create the rubbers.

The technology required to produce the single most complex item on today’s automotive machines is largely forgotten when standing in front of a range of tyres on offer. Unfortunately, a purchasing decision may be as basic as ‘what is the cheapest you have’ or preferably ‘what is the safest tyre you have’. As an industry, we’ve forgotten to educate the buying public on why a safe tyre is the item we should be purchasing. The race to the bottom to have low-cost items has yielded more than just cheap prices and substandard products.

Like most industries, there is a legacy of unwanted results; yes, the demise of discussion now we are staying glued to our phones instead of conversing.

Rubber, by its very nature, is a resilient compound that endures the abuse we throw at it when used as a tyre. Think about this for a moment: you purchase a new vehicle fitted with quality tyres, which we all know will be worn out when the tread is down to the tread depth indicators. What happens to the rubber that has worn away? Do you think about it? For those unfamiliar with on road motorsport such as F1 or MotoGP, you may not have heard of the term ‘tyre marbles’. These are chunks of the very sticky soft compound rubbers on tyres that are used for ultimate traction on a road circuit.

The marbles on a road racing circuit are quite obvious and are at the opposite end of the spectrum to the rubber particulates left on our streets and roads as our daily drives pass by. These rubber particulates (P2.5 is the smallest measurable in today’s systems) are particularly insidious as they permeate our environment.

The rubber dust is washed from the pavements when there is rain, dispersed through the drainage systems and then mixed into the outfall, be that a river and then ocean.

Dry dust particulates are dispersed by the winds into the soils. Microplastics ingress is a rising issue. Our technology (as an industry) is found wanting when the environmental aspects of product use is examined. No, I don’t have any answers except to consider magnetic levitation (which is feasible with examples operating) or matter transportation, which is off the planet for me. I raise the topic for consideration within the context of tyre technology. There is an immediate requirement for the recycling of tyres. Such projects, where the carbon black makes up about 40 percent of the recycling project product stream, seem to be an issue but are potentially feasible.

Tyres can be reused by retreading or repurposed in other manners; however, until the general public accept that tyres are more than a grudge purchase, then all the technology is only leading us further into the abyss.

Our industry needs the same energies as are applied to the technology employed to be used in education of our end users so they can grow to appreciate tyres just as we in the industry already do. As fire is a wonderful servant but a bad master, tyres too are wonderful servants but have serious outcomes if we continue to ignore them. Education is required. More technology is not necessarily the best answer.

Epsilon Carbon Appoints Munish Kumar Rathi As President And Business Head For Carbon Black

Epsilon Carbon Appoints Munish Kumar Rathi As President And Business Head For Carbon Black

Epsilon Carbon Pvt. Ltd. has announced the appointment of Munish Kumar Rathi as its new President and Business Head for Carbon Black.

With more than 25 years of extensive global leadership experience, Rathi brings a strong background in profit and loss management, multi-site manufacturing leadership, strategic planning and business transformation. His career is marked by a demonstrated ability to drive operational excellence and foster sustainable growth across various international markets.

The company is anticipating that his leadership will play a key role as Epsilon Carbon continues to expand its global footprint and accelerate innovation within the carbon black business segment. The organisation has formally welcomed Rathi to the team, expressing confidence in his capacity to guide future strategic initiatives. This move underscores Epsilon Carbon’s commitment to strengthening its leadership team in pursuit of long-term global competitiveness.

TVS Srichakra Approves INR 2.2 billion Capacity Expansion For Madurai plants

TVS Srichakra Approves INR 2.2 billion Capacity Expansion For Madurai plants

TVS Srichakra has approved capital investment of up to INR 2.2 billion to expand production capacity at its manufacturing facilities in Vellaripatti, Madurai.

The expansion will cover the company’s two-wheeler tyre and off-highway tyre plants, with investment of up to INR 1.1 billion allocated to each facility.

TVS Srichakra said the two-wheeler tyre plant currently has capacity of about 21 million to 23.5  million tyres a year and operates at utilisation levels of around 80 to 85 percent. The company plans to add about 5 percent capacity, with completion targeted in the first half of FY2028-29.

The off-highway tyre plant has existing capacity of about 75 to 85 metric tonnes a year and operates at utilisation levels of 75 to 80 percent. TVS Srichakra plans to increase capacity at the plant by about 25 percent, with the addition scheduled for the first half of FY2027-28.

The company said the investment would be financed through a combination of internal accruals and debt.

TVS Srichakra said the expansion is intended to meet growing demand for its two- and three-wheeler tyres and off-highway tyre products.

JK Tyre Reports Record FY26 Revenue of INR 163.84 Bln, Q4 PAT Jumps 94%

JK Tyre Reports Record FY26 Revenue of INR 163.84 Bln, Q4 PAT Jumps 94%

JK Tyre & Industries reported record consolidated revenue of INR 163.84 billion for FY26, registering an 11 percent year-on-year increase, supported by strong domestic demand and volume growth across key tyre segments.

The company’s consolidated EBITDA rose 25 percent to INR 20.89 billion, with EBITDA margin improving to 12.8 percent.

Profit before tax increased 46 percent to INR 10.43 billion, while profit after tax climbed 52 percent to INR 8.60 billion during FY26.

For the fourth quarter, consolidated revenue rose 12 percent year-on-year to INR 42.33 billion.

Quarterly EBITDA surged 42 percent to INR 5.46 billion, with margin at 12.9 percent, while Q4 PAT nearly doubled, rising 94 percent to INR 1.99 billion.

Chairman and Managing Director Dr Raghupati Singhania described FY26 as a year of robust performance, highlighting record volumes in both truck and bus radial and passenger car radial categories.

Domestic sales volumes during Q4 grew 21 percent overall. Truck and bus radial replacement volumes increased 53 per cent, while OEM demand in the segment rose 23 percent. Passenger car radial replacement volumes were up 26 percent and OEM demand increased 10 percent.

The company said growth momentum was expected to continue into FY27, supported by new vehicle launches, infrastructure development and sustained replacement demand.

JK Tyre also highlighted strong traction in electric mobility. More than 70 per cent of electric buses operating in India currently run on its tyres, while the company supplies EV tyres to nearly eight two-wheeler OEMs and has secured orders for electric passenger vehicle models including Renault Duster EV, Hyundai Creta EV and Tata Motors’ Nexon and Punch EV variants.

Its Mexico business, operated through JK Tornel, contributed nearly 20 per cent of consolidated revenue and is expected to maintain growth across Mexican, Latin American and US markets.

Goodyear Executive David Cichocki Elected to USTMA Board

The U.S. Tire Manufacturers Association (USTMA) has elected David Cichocki, Managing Director, Americas, and chief sales officer, Americas Consumer, at The Goodyear Tire & Rubber Company, to its board of directors.

“I’m pleased to welcome David to our Board. His extensive experience and expertise across the tire and consumer goods industries will be invaluable as we navigate today’s complex industry,” said Anne Forristall Luke, USTMA president and chief executive. “His proven leadership will strengthen our ability to seize emerging opportunities.”

Cichocki joined Goodyear in early 2026 and is responsible for overseeing the Americas region and leading the company’s Americas Consumer sales business.

He brings more than 30 years of leadership experience across industrial and consumer goods companies to the USTMA board.

Before joining Goodyear, Cichocki served as senior vice-president of US sales at Whirlpool, where he managed a portfolio valued at more than $10bn across retail and direct-to-consumer channels.

He also spent more than 20 years at Kraft Foods and Nabisco in a range of senior leadership roles.