TPMS: GROWING PRESENCE

TPMS: GROWING PRESENCE

According to a research report, by 2026, TMPS penetration will up to 79% and 25.26 million units be installed from the installation 16.49 million units in 2019. China will be the main growth driver for the TPMS segment

 

Growing legal compulsions and focus on safety, comfort and fuel efficiency will drive demand for tyre pressure monitoring systems (TPMS), says Agneta Ronceret, EMEA TPMS Manager for OEM, truck and industrial markets at ATEQ.

ATEQ is the leader in supplying a wide range of TPMS activation tools for tyre workshops and assembly lines at auto manufacturing plants across the globe. ATEQ’s TPMS range covers simple TPMS triggering tools, TPMS reset tools, complete TPMS relearn tools and more advanced TPMS diagnostic and programming tools, which can either be used autonomously or in combination with an OEM scan tool.  The company’s TPMS decoding tool can trigger or activate sensors, receive TPMS sensor information and send the TPMS sensor information to the vehicle’s ECU. The TPMS sensor information collected by the TPMS decoding tool includes the pressure within the tyre, the temperature of the TPMS sensor, the wheel rotating speed, the TPMS sensor unique ID, the battery status of the TPMS sensor, and more.

TMPS legal requirement was introduced in 2008 after Firestone recalled more than 6.5 million vehicles due to tread separations. As per the first version of the Tread Act, from 2008, all passenger vehicles and light trucks with GVWR of 10,000 lbs and less should be equipped with a TPMS. Europe, in 2012, too formulated EU TPMS regulations to make to TPMS compulsory in all new passenger vehicles from November 2014.

As of now the European Union, the United States, South Korea and China have already made TPMS mandatory in the vehicles, while other countries such as Japan, Indonesia, India, the Philippines and Malaysia are in the process to introduce TMPS legislation in the respective markets soon.

“Many countries and auto companies have a vision of zero road accidents or casualties. Followed by the US and Europe, other major markets, such as China, which is the largest automotive market, have also made TMPS mandatory. Multiple companies are also voluntarily implementing TPMS in their vehicles to optimize safety, mileage, and comfort. These trends will drive the growth for the TMPS market,” Ronceret told Tyre Trends.

 

According to a research report, by 2026, TMPS penetration will up to 79% and 25.26 million units be installed from the installation 16.49 million units in 2019. China will be the main growth driver for the TPMS segment.

Ronceret was appointed to the position last year to tap growing demands of the OEM, Truck and Industrial segments for Europe, Middle East, Africa and Australia and New Zealand regions. “There are lots of new activities that are happening in the OEM, Truck and Industrial segments. We have different objects for different segments. As the market grows and technology changes, ATEQ will bring innovations to increase our presence in the OEM, Truck and Industrial markets,” Ronceret said.

Air inflation

Tyres are the only component of the vehicle that touches the road. From safety and comfort and mileage largely depend on the air inflation in the tyres. Generally, a tyre naturally loses 0.2 atmospheres (2.9 PSI) every three months, and a slow puncture precedes 85% of all tyre blasts. Inappropriate tyre cause to the instability of the vehicle, and less mileage and the total life of tyres.

According to a study, around 30% of underinflated tyres increase fuel consumption by 5%. NHTSA, US EPA and US GAO studies say that in the US alone the overall deterioration in fuel economy due to underinflated tyres is 3.3% and the average annual wasted fuel is between 1.2 and 2.8 billion gallons. Over 2 billion gallons of fuel are wasted in Europe annually due to underinflation, as per Bridgestone Europe. At the same time, tyre life reduces by 50% if it runs at 20% under-inflation.

A TPMS updates the driver on air pressure conditions of the tyres. Inside the tyre, behind the valve, sensors measure pressure and temperature all the time, and as soon as the tyre pressure starts to drop, the sensors begin omitting alert signals to the ECU. 

There are two types of TPMS sensors, direct and indirect. Using the TMPS inside the wheel, the direct TPMS sensor, mounted on the wheels or tyre, reports accurate data on tyre pressure to the ECU. The direct TPMS systems are used European, the US and Asian markets.

Based on the ABS sensors, the in-direct TPMS system analyses the acceleration of the tyre and if the dimension of the tyre changes, so will the acceleration of the tyres. The ABS sensors notice the changes in the dimension of tyres and indicate the same. “The direct the TPMS is more precise as it gives you real-time data on pressure, whereas the ABS sensors only give you an indication,” said Ronceret.

Today the company operates in the three TMPS segments- Workshop Tools, Truck TPMS and Industrial TPMS.

ATEQ workshop tools are used in OEM garages and vehicle workshops for activating, diagnosing, programming and fitting TPMS valves and sensors. The workshop tools also help to replace the broken sensors in the tyre and even programme the sensors. “There are companies that make universal sensors, so ATEQ TPMS tools help to write programmes for those sensors. The tools also help to pair the sensors with the ECU,” explained Ronceret.

Revenue-wise, the workshop tool is segment is the largest business for ATEQ.  “For the workshop tools, we have to be evolutive. A bigger challenge for the company is to have the compatible tools for the existing and future vehicles,” said Ronceret.

The industrial tools, fitted at one place, are used in the vehicle production line to check whether tyres are accurately inflated before mounting on the vehicles.

ATEQ has a comprehensive range of TPMS control equipment for small to large manufacturing. On the assembly lines, its TPMS test antennas are key for the installation of TPMS sensors and the pairing of TPMS sensors with the vehicle’s ECU. The company supplies customized TPMS tools test TPMS sensors on OEM light vehicle and truck production lines, as well as wheel and tyre assembly lines, laboratories and test benches all over the world.

In trucks, a 10 PSI, less air pressure increases, rolling resistance by 2%, while industry surveys show that consistent proper tyre inflation in truck tyres would increase fleet wear by 17%.  Today, understanding the importance of the right tyre pressure, now many fleet companies have installed TPMS systems to improve the total cost of ownership. For the European truck industry, the company provides the ATEQ VT TRUCK tool, which checks tyre pressure and sensor batteries to prevent under-inflation and reduce vehicle downtime due to tyre blowouts. The tool is compatible with most European truck and bus TPMS sensors and benefits from a continually growing vehicle coverage, thanks to frequent database updates,

The company gets data from all OEMs to make sure it is updated with the times. “We have all data since we work with OEMs since the integration at the production lines to the workshops. It is also essential of them to we can serve them all the times.” The company maintains confidentiality on the secured data. The tools deal with the information collected from sensors but do not store them.

 

Anyline Rolls Out Major TireBuddy Update With Fully Automated Tyre Inspections

Anyline Rolls Out Major TireBuddy Update With Fully Automated Tyre Inspections

AI mobile data capture company Anyline has released the latest version of TireBuddy, a smartphone-based system for automotive tyre inspections. Version 1.8 introduces fully automated sidewall capture that removes human variability from data collection. The tool has already helped service teams achieve faster, more uniform inspections over the past year, leading to increased tyre sales and stronger customer trust.

The automated mechanism uses on-device guidance that evaluates each image against four criteria: full sidewall detection, sharpness, proper distance and angle and overall clarity. This real-time feedback minimises redo scans by guiding technicians to capture optimal images immediately. The system addresses common challenges in busy service bays where accuracy often suffers due to varying experience levels.

Standardisation of inspection quality is a primary benefit, as consistent results are achieved regardless of who holds the phone. This removes dependency on technician skill or training duration. New or seasonal staff can perform scans confidently from day one without extensive instruction. The automated capture now serves as the standard protocol for all inspections across locations and shifts.

Additional features include tyre mismatch alerts that flag size discrepancies, automated email reports to back-office systems and a redesigned results screen consolidating sidewall information and tread measurements. With hundreds of thousands of annual inspections, this update reinforces TireBuddy's role in modernising tyre service operations.

Lukas Kinigadner, CRO, Anyline, said, “A shop is only as consistent as its least experienced inspector. Automated sidewall capture gets every scan to the same standard, so teams can stop treating inspection quality as a variable.”

Epson Unveils Expanded Robotics Portfolio At Automation Expo Mumbai 2026

Epson Unveils Expanded Robotics Portfolio At Automation Expo Mumbai 2026

Epson, a global leader in SCARA robot manufacturing, has unveiled its next-generation industrial robotics portfolio at Automation Expo Mumbai 2026. The newly introduced lineup features the high-end CX-A Series 6-axis robots, the LS-C Series SCARA robots, the RC+ 8.0 programming software and the advanced SafeSense safety technology, all designed to address diverse manufacturing applications such as pick-and-place, precision assembly, parts transfer and material handling.

The new offerings significantly expand Epson’s existing industrial robotics family, which already includes the 6-axis C-Series and SCARA T-Series and LS-Series models with payloads ranging from 3 to 20 kilogrammes. With the addition of the CX-A and LS-C Series, manufacturers across various sectors can achieve heightened productivity, flexibility and operational efficiency. The CX-A Series is engineered for complex tasks with a payload capacity of up to seven kilogrammes and a reach of 900 millimetres, available in IP67, cleanroom and ESD variants, while the LS-C Series provides a compact SCARA platform with a 50-kilogramme payload, a 1,000-millimetre reach and cycle times as fast as 0.298 seconds.

Complementing the hardware, the RC+ 8.0 software offers an integrated environment for programming, simulation and system management, facilitating faster automation deployment with support for Visual Studio and C++ development. Additional efficiency features include enhanced diagnostics, OPC UA, GUI builder and safety functions, alongside co-creation tools like Library Builder and RC+ Extension. Meanwhile, the SafeSense technology promotes safer human-robot collaboration by incorporating Safety Limited Speed and Safety Limited Position functions, which can potentially reduce the need for extensive safety fencing and thereby increase operational flexibility.

With over four decades of industrial robotics expertise and more than 200,000 robotic arms deployed globally, Epson continues to drive operational excellence for businesses. Attendees at Automation Expo Mumbai 2026 have the opportunity to view live demonstrations of these solutions and consult with Epson specialists about transforming their manufacturing operations.

Siva Kumar, Sr General Manager – Sales and Marketing, Epson India, said, "India is rapidly emerging as a global manufacturing hub, and automation will play a pivotal role in shaping its future. With our new industrial robot lineup and RC+ 8.0 platform, Epson is delivering the speed, precision and intelligence manufacturers need to compete in an increasingly dynamic marketplace. We remain committed to enabling businesses to accelerate automation adoption and build smarter, more agile and globally competitive manufacturing operations."

Fraunhofer Consortium Advances Standardised Tyre Abrasion Testing With TERIS Milestone

Fraunhofer Consortium Advances Standardised Tyre Abrasion Testing With TERIS Milestone

A consortium of Fraunhofer institutes has reached a key milestone in the Technology Platform for Tire Abrasion and the Identification of its Emissions in Road Traffic (TERIS) project, moving closer to establishing standardised laboratory methods for generating, analysing and predicting tyre wear.

The project, led by the Fraunhofer Institute for Structural Durability and System Reliability LBF, together with Fraunhofer ICT, Fraunhofer IGD and Fraunhofer IWM, aims to provide the tyre industry, testing organisations and environmental agencies with reliable and practical laboratory procedures for assessing tyre abrasion emissions.

The first project milestone has been completed following a successful review by an advisory board comprising industry experts.

The consortium has developed reference methods for tyre abrasion, particle analysis, tribological modelling, artificial intelligence-based surface analysis, a laboratory test bench concept, accelerated ageing techniques and volatile organic compound (VOC) detection.

According to the consortium, combining different particle collection and measurement techniques enables more precise analysis of both airborne and deposited tyre wear particles. At the same time, tribological models have been developed to better understand the relationship between loading conditions, material properties, surface structures and particle formation, allowing real-world tyre wear processes to be replicated under laboratory conditions.

Researchers have also developed a specialised test chamber for accelerated ageing, enabling tyre samples to be exposed to controlled environmental conditions before evaluating their abrasion behaviour.

Another development is an optical detection system that uses artificial intelligence to identify and classify surface structures. The system has been validated using substitute materials and is expected to be applied to rubber samples during the next phase of the project.

The consortium has also designed a laboratory test bench that combines multiaxial loading, controlled generation of tyre wear particles, targeted particle collection and integrated optical sensors within a single testing platform.

In addition, the project combines accelerated weathering with chemical analysis of volatile organic compounds released from tyre abrasion to assess the environmental impact of tyre wear particles.

The researchers said the work will provide the foundation for faster and more practical laboratory evaluation of new rubber compounds. The resulting methods are intended to help tyre manufacturers reduce emissions, accelerate product development and support compliance with the requirements of the Euro 7 standard.

At Fraunhofer IWM, researchers focused on refining tribological wear models and friction surface concepts to simulate particle formation under controlled laboratory conditions. The institute designed a parameterisable wear test that studies friction between plate materials and model surfaces with different structures, enabling researchers to investigate the mechanisms responsible for particle generation.

Initial findings indicate that tyre wear results from multiple interacting mechanisms rather than a simple relationship between particle emissions and factors such as speed, contact force or temperature. The researchers collected and analysed particles across a wide range of sizes during the study.

ZF Group India Wins Contracts For Battery, Tyre and E-Axle Testing

ZF Group India Wins Contracts For Battery, Tyre and E-Axle Testing

ZF has secured a significant milestone in the Indian automotive sector, receiving three major orders for its advanced test systems. The contracts, which encompass battery, tyre and e-axle testing, position the global driveline and chassis technology leader at the forefront of the nation’s drive to enhance road safety and establish more robust vehicle certification processes. This development aligns with India’s accelerating regulatory efforts to ensure that vehicle testing becomes more independent, rigorous and comprehensive, marking a critical step forward for the industry.

A key aspect of ZF's strategy involves a strong commitment to local manufacturing, with the company emphasising high levels of domestic content for its test systems in support of the ‘Make in India’ initiative. The firm’s extensive background in the field is underscored by its experience in testing over 100 million transmissions, a testament to the proven global reliability of its technology. This foundation of expertise is now being applied to address the specific safety and performance demands emerging in the Indian market.

With the rapid adoption of electric vehicles, battery safety has become a paramount concern, and ZF’s solutions cover the complete spectrum from individual cells to complete packs. These systems evaluate performance, endurance and environmental factors, including rigorous mechanical abuse testing, while adhering to a wide array of international and Indian standards. Furthermore, the company’s tyre testing capabilities are poised to play a crucial role as India prepares to enforce new mandatory regulations, including the BNVSAP and the AIS 142 TPMS Mandate. The ZF Tyre Efficiency Tester (TET.lab), recognised for its precision, offers a modular platform capable of testing everything from motorcycles to heavy commercial vehicles.

The company’s e-mobility test benches feature a high-performance drive module with a flexible, modular architecture designed to accommodate both conventional and electric drivetrains. These systems can be configured for various operations, integrating frequency converters and precision measurement technology for comprehensive testing. ZF’s deep expertise, already deployed by manufacturers and testing authorities worldwide, positions it as a key technology partner for India. As regulatory requirements tighten and the demand for quality escalates, the company is set to support the nation's ambition of building a safe and sustainable automotive ecosystem.

Akash Passey, President, ZF Group India, said, “Testing agencies are the final arbiters of vehicle safety, the bodies whose certification regulators and the public trust. Being chosen across three independent and Government agencies, for three distinct testing disciplines, is a powerful validation of ZF's accuracy, reliability and deep understanding of India's regulatory and testing landscape. ZF Group is proud to provide the technical foundation that makes world-class automotive safety infrastructure possible in India, not just for our OEM customers but also for Government and independent testing agencies.”

Thomas Trebitsch, Vice President, ZF Test Systems and Testing, said, “Over the past years, we have been focusing on the tyre industry in India and introducing our complete product portfolio to India. As the market develops rapidly towards regulations and safety, there is a strong need for robust and world-class testing technology. ZF brings its global competence and a deep understanding of the Indian auto industry to address its specific needs.”