Carbon-neutral and long-lasting tyres needed for sustainability

Carbon-neutral and long-lasting tyres needed for sustainability

Large companies rated at some level tried to measure the risk factors of their products and resources starting in late 1990’s. They calculated or estimated the most critical parameters and assessed and listed the topics. They listed the predicted strategies to be overcome. One can guess, however, that none of them ever viewed a virus as causing such a pandemic that their predominant risk failed and they had to stop production for long days.

No risk means that there is no sustainability problem. Indeed, the risk concept for each industry should cover all aspects. The risk can be related to the global economy, a pandemic, local disruption, local toxic leaks, or a lack of resources in processes. The energy, the people, the water or the air we breathe can be additional risk factors for sustainability.

The ‘Material Recovery’ and Retreading are two milestones for recycling of waste tyres with increasing rates rather than energy recovery. The ‘Challenge is every tyre is to be recycled after removal’

In the tyre industry, current raw material sources must first be well managed unless alternatives are developed. Delivery channels are generally designed to take place in just-in-time transactions. There is already a good step towards weight loss. The main goal of sustainability is to ‘stay carbon-neutral.’ This is true, but it does not cover everything. The management of a ‘Zero Waste Factory’ is primarily focused. Collecting used tyres is a problem and factories should contribute. The challenge is: “Every tyre has to be recycled after it has been removed.”

One aspect of tyre recycling is retreading, which unfortunately only applies to large tyres like trucks, buses and OTR’s in many countries. However, the volume and mass of the tyres to be handled in small groups is much larger and, unfortunately, energy recovery is primary destination in many countries.

According to ETRMA, the tyre industry in EU countries has dramatically improved the sustainability of tyres at every stage from design to end of life. Weight reduction, voluntary commitment to eliminate PAH-rich oils from tyres, helping the chemical industry assess the risks associated with their products, and the Sustainable Natural Rubber Initiative are just a few of the recent examples of this commitment. According to the EU Landfill and Waste Equipment Directive (EOL), the national governments are obliged to address its recycling for safety, health and environmental purposes.

However, we know that recycling of waste tyres is increasing in Europe, but the rate of retreading is not, and that tyres are still widely used in energy recovery processes. The bright side, however, is that recycling rates in the European Union have globally reached 98% after the United States, where the recycling rate is still close to 80%.

So many technological advancements to serve for long-lasting tires have contributed to the sustainability of the industry

The annual world production of used tyres, which comprises about 1.4 billion units, is estimated at 2.5 billion units in 2032. This means that a mass of almost 100 million tons of old tyres must be recycled every year. The use of recycled materials in industrial products should be encouraged by the governments. This is in fact a great advantage for the world economy and ecology.

In the automotive tyre industry, So many technological advancements have contributed to the sustainability of the industry. The main concern was to have long-lasting tyres on the market. Shorter life means more production and more used tyres. Today, in many product groups, premature tyre failure in service is almost “zero” except sudden air loss and improper use. When looking for sustainable alternative raw materials, therefore, it should be taken into account that the current level of tyre performance should not lag behind.

Anti-block braking systems were initially optional. Wheel Torque Distribution Algorithms were so at the beginning. However, both eliminate a significant safety risk for almost all vehicle groups that have served for long lasting and even worn tyres.

The synthetic rubber polymers in crude oil used in the tyre industry have helped too much for long-lasting tyres. Their “reuse” in recycling and the search for carbon-free alternatives are more important today.

For Sustainability, Carbon Neutral and Longer-Lasting Tyres are needed. There is still a long way to go…

Crump rubber extracted from old tyres is widely used in road construction, sports and leisure in various institutions. Recycling in this respect serves the circular economy. However, it should be possible to use micronised rubber powder in new tyres that also replace oil and rubber-based materials.

If one day airless tyres become popular in the market, they will add durability by using less rubber and being puncture proof. The development of sensors, chips and labels that can be integrated into the tread groove of a tyre and provide access to real-time information on temperature, pressure and roadway configuration will increase the impact of self-inflating tyres. With run-flat tyres, this is a big step towards more “Longer-lasting” tyres.

Various technologies are being explored to take advantage of used tyres, including infrastructure, and to make new tyres. If thermo technology research is successful, carbon black converted from recycled tyres into new tyres will become a reality. The recovered carbon black reduces CO2 emissions during the carbon black recovery process by 81% and prevents deforestation.

Carbon neutral and longer-lasting tyres without compromising on safety are necessary which will take a hard work and a long journey.

Eurogrip Tyres Displays Premium Two-Wheeler Tyres At F2R Expo

Eurogrip Tyres Displays Premium Two-Wheeler Tyres At F2R Expo

Eurogrip Tyres, the leading tyre manufacturer in India, showcased its premium two-wheeler tyres at the 17th edition of Feria 2 Ruedas (F2R) International Motorcycle exhibition held at Plaza Mayor, Medellin, Colombia. The dates of this high-profile business event in South America's two-wheeler sector are 15–18 May 2025.

For more than 17 years, the Feria de las 2 Ruedas (F2R) has been the leading motorcycle industry event in Latin America. The expo, which takes place every year in Medellín, Colombia, is a vibrant venue for commerce, innovation and growth in the motorcycling sector. Additionally, it gives aficionados the chance to investigate the most recent developments and trends in the industry. The company showcased its premium lineup at exhibit N24 in the Tented Pavillion, which included a range of sport touring, off-road and trail tyres. High-performance versions including the Roadhound, Protorq Extreme, Trailhound STR, Climber, Bee Connect, Terrabite DB+ and Badhshah LX were on display.

P Madhavan, Executive Vice-President – Marketing & Sales, TVS Srichakra Ltd, said, “Eurogrip is focused to deliver innovative products for the global markets. Latin America is a priority market for us, and F2R Expo is a promising platform to engage with our target audience. We are looking forward to interesting business opportunities arising from this expo. Such specialised industry tradeshows add exceptional value to our quest in becoming a leading global tyre brand delivering world class tyre technology.”

Denka Records USD 108 Mln Impairment Loss, Halts US Chloroprene Rubber Production

Denka Records USD 108 Mln Impairment Loss, Halts US Chloroprene Rubber Production

Denka Company Limited announced it would record an extraordinary loss of approximately 16.1 billion yen (£85.8 million) as an impairment on manufacturing facilities at its US subsidiary. It will indefinitely suspend chloroprene rubber production at the Louisiana plant.

The Japanese chemical manufacturer, which holds a 70 percent stake in Denka Performance Elastomer LLC (DPE), cited mounting operational challenges, including unexpectedly high costs for pollution control equipment and declining production volumes at the American facility.

“DPE has faced significant cost, production and other challenges at its facility in the United States,” the company said in a statement. “Rising costs are attributable to, among other factors, identification, design, purchase, installation, and operation of pollution control equipment to reduce chloroprene emissions that DPE did not anticipate being required when it acquired the facility from E.I. DuPont de Nemours and Company.”

The subsidiary was established in December 2014 and acquired the chloroprene rubber business from DuPont in November 2015. The Louisiana facility was intended to serve as a second manufacturing site in North America, complementing Denka’s Omi Plant in Itoigawa, Niigata, Japan.

However, according to the company statement, DPE has struggled with multiple operational issues, including “rising energy costs and a shortage of qualified staff necessary to operate new pollution control equipment and implement other emission reduction measures. “

Production volumes have declined partly due to “operational restrictions arising from the pollution reduction measures and unscheduled plant outages associated with supply chain disruptions and severe weather events,” Denka said.

The company noted that these challenges, combined with changes in the global economic environment for chloroprene rubber, have pressured profitability, making near-term improvement difficult.

Denka confirmed that DPE employs 250 people as of December 2024 and will not restart its chloroprene rubber manufacturing facilities following a regular maintenance shutdown. Instead, “all options for the business, including a potential sale of the business or its assets, will be considered,” the statement said.

The company emphasised that “no decision regarding a permanent closure of the facility has been made at this time.”

Customers will continue to be supplied from current inventories and production at the company’s Omi Plant in Japan.

DPE is 70 percent owned by Denka USA LLC, a wholly owned subsidiary of Denka Company Limited, and 30 percent by Diana Elastomers, Inc., a subsidiary of Mitsui & Co., Ltd.

Yokohama Rubber Posts Sharp Profit Drop Despite Revenue Growth in Q1

Yokohama Rubber Posts Sharp Profit Drop Despite Revenue Growth in Q1

Yokohama Rubber reported a 56.9 percent year-on-year decline in profit attributable to owners for the first quarter of 2025, despite posting a 9.0 percent increase in sales revenue.

The Japanese tyre maker recorded a profit of 8.53 billion yen for the three months ended 31 March, down from 19.8 billion yen in the same period last year. Business profit fell 3.2 percent to 24.07 billion yen, while sales revenue rose to 275.12 billion yen.

The company maintained its full-year forecast, projecting an 11.4 percent increase in sales revenue to 1.22 trillion yen and an 8.8 percent rise in profit to 81.5 billion yen for the fiscal year ending 31 December 2025.

Yokohama Rubber attributed the profit decline to one-time costs related to its February acquisition of Goodyear’s off-the-road (OTR) tyre business, which it purchased for approximately 143 billion yen.

“Profit from existing businesses was strong,” the company said in its earnings statement. “In addition to increased sales volume for the company’s consumer tyres, mainly in overseas markets, and continued expansion of sales of high-value-added ADVAN, GEOLANDAR, and Winter tyres as well as high-inch tyres, profit was boosted by the MB segment’s MIX improvements and structural reforms.”

The tyre segment, which accounts for 91percent of the group’s consolidated sales revenue, saw a 10.4 percent increase in sales to 250.32 billion yen. Original equipment tyre sales were higher year-on-year, driven by “strong sales in Japan of vehicle models equipped with YOKOHAMA tyres and expansion of shipments for Chinese automakers’ new energy vehicles,” the company said.

Replacement tyre sales also increased, supported by higher sales of summer and winter tyres in Japan, increased sales of high-inch tyres in Europe, and stepped-up sales efforts in Asia.

The MB (Multiple Businesses) segment, which represents 8.4 percent of total sales, experienced a 3.2 percent revenue decline to 23.02 billion yen. This was attributed to lower demand from construction machinery makers in Japan and automakers in North America.

The company described an “upbeat” business sentiment in Japan for the quarter, noting that “a steady recovery in inbound demand and increasing orders for construction and logistics projects compensated for weak consumption by domestic households curbing spending in response to rising prices of consumer goods.”

Overseas, the company observed rising inflation concerns weighing on consumer spending in the United States, while in Europe, “manufacturing industries are rebounding and corporate business sentiment is improving.” In China, personal consumption was boosted by the Spring Festival holiday, but high US tariffs “reduced China’s exports and created uncertainty about the future that is weakening industrial activity.”

Nynas Delivers Robust 2024 Performance, Outlines Strategy Through 2035

Nynas Delivers Robust 2024 Performance, Outlines Strategy Through 2035

Swedish speciality chemicals firm Nynas reported solid financial results for 2024, posting an Adjusted EBITDA of 1,333 million Swedish kronor, marginally higher than the 1,316 million kronor recorded in 2023.

The company, which specialises in naphthenic speciality oils and bitumen products, attributed its performance to operational efficiency and commercial success in its niche markets.

“We are delighted with the progress made during 2024, evidencing our right-sized cost base and a more targeted commercial and manufacturing footprint. We have redefined our strategic direction, positioning Nynas as a speciality chemicals company, enabling the energy transition and setting our course for 2035,” Nynas CEO Eric Gosse said in a statement.

The firm highlighted strong cash generation from operations, which it said would support planned investments and longer-term growth initiatives. Nynas also mentioned the ongoing transformation of its Harburg site with plans to monetise the asset eventually.

All three of the company’s production facilities maintained high operational reliability between 95 percent and 99 percent. The Nynäshamn refinery achieved a notable milestone: in May 2024, it set a new monthly production record for naphthenic speciality oils at 42,000 tonnes.

Strategic pivot towards sustainability

Nynas outlined a strategic shift focused on higher-margin speciality materials with sustainable characteristics. The company aims to strengthen its position in European markets through innovation and sustainability initiatives.

“Nynas is uniquely positioned to contribute to the energy transition. Our strategy reflects our purpose to advance a more sustainable society, and our product development pipeline is fully aligned with this goal," Gosse added.

In 2024, the company received an EcoVadis Gold rating, placing it in the top 5 percent of globally rated businesses for sustainability performance.

With consecutive years of strong financial performance, Nynas indicated it continues to monitor debt capital markets to optimise its capital structure “at the appropriate time potentially”.

The Swedish chemicals producer noted that, having ceased operations in the United States in 2022, it remains largely insulated from recent global trade tensions surrounding US import tariffs. The company imports only minimal feedstock from America, shielding it from potential cross-border trade disputes.