Carbon-neutral and long-lasting tyres needed for sustainability
- By Ertugrul Bahan
- February 22, 2021
Large companies rated at some level tried to measure the risk factors of their products and resources starting in late 1990’s. They calculated or estimated the most critical parameters and assessed and listed the topics. They listed the predicted strategies to be overcome. One can guess, however, that none of them ever viewed a virus as causing such a pandemic that their predominant risk failed and they had to stop production for long days.
No risk means that there is no sustainability problem. Indeed, the risk concept for each industry should cover all aspects. The risk can be related to the global economy, a pandemic, local disruption, local toxic leaks, or a lack of resources in processes. The energy, the people, the water or the air we breathe can be additional risk factors for sustainability.
The ‘Material Recovery’ and Retreading are two milestones for recycling of waste tyres with increasing rates rather than energy recovery. The ‘Challenge is every tyre is to be recycled after removal’
In the tyre industry, current raw material sources must first be well managed unless alternatives are developed. Delivery channels are generally designed to take place in just-in-time transactions. There is already a good step towards weight loss. The main goal of sustainability is to ‘stay carbon-neutral.’ This is true, but it does not cover everything. The management of a ‘Zero Waste Factory’ is primarily focused. Collecting used tyres is a problem and factories should contribute. The challenge is: “Every tyre has to be recycled after it has been removed.”
One aspect of tyre recycling is retreading, which unfortunately only applies to large tyres like trucks, buses and OTR’s in many countries. However, the volume and mass of the tyres to be handled in small groups is much larger and, unfortunately, energy recovery is primary destination in many countries.
According to ETRMA, the tyre industry in EU countries has dramatically improved the sustainability of tyres at every stage from design to end of life. Weight reduction, voluntary commitment to eliminate PAH-rich oils from tyres, helping the chemical industry assess the risks associated with their products, and the Sustainable Natural Rubber Initiative are just a few of the recent examples of this commitment. According to the EU Landfill and Waste Equipment Directive (EOL), the national governments are obliged to address its recycling for safety, health and environmental purposes.
However, we know that recycling of waste tyres is increasing in Europe, but the rate of retreading is not, and that tyres are still widely used in energy recovery processes. The bright side, however, is that recycling rates in the European Union have globally reached 98% after the United States, where the recycling rate is still close to 80%.

So many technological advancements to serve for long-lasting tires have contributed to the sustainability of the industry
The annual world production of used tyres, which comprises about 1.4 billion units, is estimated at 2.5 billion units in 2032. This means that a mass of almost 100 million tons of old tyres must be recycled every year. The use of recycled materials in industrial products should be encouraged by the governments. This is in fact a great advantage for the world economy and ecology.
In the automotive tyre industry, So many technological advancements have contributed to the sustainability of the industry. The main concern was to have long-lasting tyres on the market. Shorter life means more production and more used tyres. Today, in many product groups, premature tyre failure in service is almost “zero” except sudden air loss and improper use. When looking for sustainable alternative raw materials, therefore, it should be taken into account that the current level of tyre performance should not lag behind.
Anti-block braking systems were initially optional. Wheel Torque Distribution Algorithms were so at the beginning. However, both eliminate a significant safety risk for almost all vehicle groups that have served for long lasting and even worn tyres.
The synthetic rubber polymers in crude oil used in the tyre industry have helped too much for long-lasting tyres. Their “reuse” in recycling and the search for carbon-free alternatives are more important today.
For Sustainability, Carbon Neutral and Longer-Lasting Tyres are needed. There is still a long way to go…
Crump rubber extracted from old tyres is widely used in road construction, sports and leisure in various institutions. Recycling in this respect serves the circular economy. However, it should be possible to use micronised rubber powder in new tyres that also replace oil and rubber-based materials.
If one day airless tyres become popular in the market, they will add durability by using less rubber and being puncture proof. The development of sensors, chips and labels that can be integrated into the tread groove of a tyre and provide access to real-time information on temperature, pressure and roadway configuration will increase the impact of self-inflating tyres. With run-flat tyres, this is a big step towards more “Longer-lasting” tyres.
Various technologies are being explored to take advantage of used tyres, including infrastructure, and to make new tyres. If thermo technology research is successful, carbon black converted from recycled tyres into new tyres will become a reality. The recovered carbon black reduces CO2 emissions during the carbon black recovery process by 81% and prevents deforestation.
Carbon neutral and longer-lasting tyres without compromising on safety are necessary which will take a hard work and a long journey.
- INDIAN TYRE INDUSTRY
- TYRE RETREADING
- BIS STANDARDS
- IS 15704
- ECE R109
- CIRCULAR ECONOMY
- MSME CHALLENGES
- AUTOMOTIVE REGULATION
- CARBON REDUCTION
- FREIGHT
- LOGISTICS
Retreading Hangs In Balance Over Regulatory Conundrum
- By Gaurav Nandi
- December 30, 2025
A population of over 1.4 billion people catapulting into the world’s third largest automobile market with four million trucks plying across a road network of 6.3 million kilometres supported by a USD 13.4 billion tyre market and a mining sector contributing around 2–2.5 percent of the country’s GDP demonstrate the strength of India’s automobile, freight and tyre sectors.
The story doesn’t end there as the Central Government adopts a strategic approach on reducing carbon emissions across these verticals, especially automobile and tyres, with targets such as the Net Zero Carbon Emissions by 2070, battery electric vehicles target by 2030, zero-emission truck corridors, Extended Producer Responsibility for the tyre sector; the list just goes on.
Amidst all such statistics and targets, a silent spectator remains the old and varied sector of tyre retreading. In a recent news story reported by Tyre Trends, the Indian Tyre Technical Advisory Committee (ITTAC) had made a proposal to Tyre Retreading Education Association (TREA) for mandating certain standards that will improve the quality of retreads. ITTAC has made recommendations to the BIS committee. TREA is part of the same committee. ITTAC and TREA are recommending different standards.
These standards included BIS retread standards, namely IS 15725, IS 15753, IS 15524 and IS 9168. The ITTAC had partially aligned Indian requirements with ECE R109, the European regulatory benchmark.
In a reply to the proposal, which was accessed by Tyre Trends, TREA urged the Indian Tyre Technical Advisory Committee to seek a deferment or non-applicability of BIS standard IS 15704:2018 for retreaded commercial vehicle tyres, warning that mandatory enforcement could cripple the sector.
In the letter, TREA argued that IS 15704:2018 is largely modelled on new tyre manufacturing norms and is technically unsuitable for retreading, which is a restoration and recycling process.
The standard mandates advanced laboratory tests such as spectrometer-based rubber analysis, endurance testing and compound uniformity checks, requirements that most retreading units, particularly small and medium enterprises, are not equipped to meet
The association highlighted that even large retreaders lack the infrastructure and skilled manpower needed for BIS-grade testing, while the sheer number of retreading units would make inspections and certifications operationally unmanageable for regulators.
TREA warned that compliance costs linked to machinery upgrades, audits and quality control could force 70–80 percent of units to shut down, leading to job losses, higher fleet operating costs and adverse environmental outcomes due to reduced recycling
Instead, TREA proposed that BIS prioritise retreading-specific standards such as IS 13531 and IS 15524, which focus on materials, process control, safety and quality consistency.
The body has also called for a phased transition roadmap, MSME support and industry training before any stricter norms are enforced, stressing that abrupt implementation would undermine the sector’s role in India’s circular economy.
The conundrum
India has a total of 36 administrative divisions comprising 28 states and 8 union territories. The tyre retreading sector has been continuously supporting circularity goals since the early 1970s across the world’s largest economy without getting mainstream recognition.
Even after five decades in service, the industry battles different bottlenecks including fragmentation, manpower shortage, tax pressures brought about by the recent GST revisions and now the implementation of such standards, just to name a few.
The sole practice that can simultaneously reduce carbon emissions from tyres and extend tyre life is assumed the nemesis of an ‘infamous and dangerous practice’ in some states of the country.
However, the industry has been drawing its techniques and quality parameters from the world’s oldest retreading economy, Europe.
“Big retreaders in India already have the necessary processes in place that conform to IS 15524 standards. However, as the standard is not yet mandated, we have voiced support for it because it is process-oriented and outlines how retreading should be carried out, including buffing and building procedures,” said TREA Chairman Karun Sanghi.
He added, “This standard focuses on how the work is done rather than imposing product-level testing that cannot be practically implemented. The current debate on IS 15704 stems from it being fundamentally incompatible. The standard includes requirements such as sidewall marking and destructive testing of retreaded tyres, which are impractical in a retreading environment where each tyre differs in brand, size, application and usage history,” he added.
Destructive testing, he argued, assumes uniform batch sizes. In retreading, where every casing is unique, testing even a single tyre would mean destroying finished products without yielding representative results. Applying such a framework would effectively require the destruction of every tyre in a batch, making compliance unviable.
“We have submitted our response to ITTAC and are awaiting feedback from the committee. We remain open to continued dialogue and will engage further once the committee responds to our submission,” said Sanghi.
According to him, a typical retreader processes about 300 tyres a month across multiple brands including MRF, JK Tyre, Apollo and Michelin and applications ranging from buses and trucks to mining vehicles. These casings vary widely in load cycles, operating conditions and duty patterns, often across several models from the same manufacturer.
The committee has cited European standard ECE R109, but Sanghi points to structural differences: “Europe is a global retreading hub where tyre manufacturers such as Michelin and Bridgestone dominate operations, collect their own tyres, retread them and return them to fleets, making batch-based destructive testing relevant. A similar model exists in US, where large tyre companies lead retreading and largely self-regulate without a single overarching standard. The Indian scenario is different, especially with a fragmented market.”
He stressed that the industry is not opposed to standards but to those that cannot be practically applied, warning that adopting European manufacturing-oriented norms without accounting for India’s market structure and operating realities would be counter-productive.
The debate is no longer about whether standards are needed but whether they are fit for purpose. Without accounting for India’s fragmented retreading ecosystem, enforcing impractical norms could dismantle a circular industry in the name of compliance.
TGL Season 2 Kicks Off With Hankook As Founding And Official Tire Partner
- By TT News
- December 29, 2025
The second season of TGL Presented by SoFi, where Hankook Tire serves as the Founding and Official Tire Partner, commenced on 28 December 2025. This innovative league, a venture of TMRW Sports with backing from icons like Tiger Woods and Rory McIlroy, represents a strategic alignment for Hankook, uniting two entities driven by technological advancement. The partnership provides a global platform to reinforce Hankook's premium brand positioning across North America and worldwide through extensive visibility during broadcasts and at the state-of-the-art SoFi Center in Florida.
This unique venue embodies the league's fusion of sport and technology, featuring a massive simulator with a dedicated ScreenZone and a dynamic GreenZone. This area, equipped with a turntable and over 600 actuators, meticulously replicates real-world golf conditions indoors, creating an immersive arena experience. The competition itself is fast-paced and engaging, with teams of PGA TOUR players competing in Triples and Singles sessions over 15 holes. Innovative elements like the point-doubling ‘Hammer’, real-time strategy via ‘Hot Mic’ and a Shot Clock ensure a dynamic spectacle for fans.
The season opener presented a compelling narrative as a rematch of the inaugural finals, pitting the undefeated Atlanta Drive GC, featuring Justin Thomas and Patrick Cantlay, against a determined New York Golf Club squad led by Matt Fitzpatrick and Xander Schauffele. This match set the tone for an intensive season running through March, where six teams and 24 top golfers will compete. For Hankook, this partnership is more than signage; it is an active engagement with a global community, delivering a distinctive brand experience that bridges cutting-edge mobility and sport for enthusiasts everywhere.
Dunlop Secures CDP ‘A List’ Recognition For Climate Change And Water Security
- By TT News
- December 29, 2025
Dunlop (company name: Sumitomo Rubber Industries, Ltd.) has made its way to the annual A-List of CDP for climate change and water security. This premier designation, awarded for the first time to the company in the 2025 evaluation, recognises world-leading performance in transparency, risk management and environmental action. CDP’s annual assessment is a key benchmark for corporate sustainability across climate, water and forests.
This achievement stems from the Group’s integrated approach to material issues outlined in its corporate philosophy. It treats the interconnected challenges of climate change, biodiversity and the circular economy holistically, advancing concrete initiatives under its long-term ‘Driving Our Future’ sustainability policy.
On climate, the Group’s science-based emission reduction targets for 2030 are validated by the Science Based Targets initiative. Operational efforts include pioneering green hydrogen production at its Shirakawa Factory and developing tyres made entirely from sustainable materials by 2050. The company also works to reduce emissions across its supply chain, lowers tyre rolling resistance to improve vehicle fuel economy and extends product life through retreading.
For water security, the strategy is driven by localised risk assessments at global production sites. In seven facilities identified as high-risk, the goal is to achieve 100 percent wastewater recycling by 2050. Progress is already evident, with the company’s Thailand factory reaching full wastewater recycling in 2024.
These coordinated actions on multiple environmental fronts formed the basis for the Group’s simultaneous top-tier recognition in both critical categories from CDP.
Bridgestone Launches Co-Creation Initiative With Ethiopian Airlines Group
- By TT News
- December 29, 2025
Bridgestone Corporation has initiated a novel co-creation programme in partnership with Ethiopian Airlines and Ethiopian Airports, focused on enhancing aviation safety at Addis Ababa Bole International Airport. This marks Bridgestone’s first sustained three-way collaboration with both an airline and an airport authority, targeting the reduction of Foreign Object Debris on runways and taxiways to support safer and more reliable aircraft operations.
The project was prompted by tyre-related incidents linked to debris at the airport, which previously risked disrupting flight schedules. Leveraging its specialised system for inspecting used airline tyres and analysing debris data, Bridgestone assessed conditions at the hub and proposed a tailored action plan. The company provided continuous support by analysing debris distribution patterns, developing visual hazard maps, advising on efficient collection methods and conducting training to raise awareness among airport personnel.
These sustained efforts have yielded significant results, substantially lowering the rate of tyre damage caused by runway debris compared to levels before the collaboration began. This reduction has supported improved on-time performance for Ethiopian Airlines while advancing overall operational safety. Additionally, the initiative has encouraged greater use of retreaded tyres, promoting economic efficiency and environmental sustainability within the airline’s operations.
Looking ahead, Bridgestone and Ethiopian Airlines Group plan to deepen their co-creation efforts, aiming to generate further value for the aviation sector and broader society through continued innovation and partnership.
Retta Melaku, Chief Operating Officer, Ethiopian Airlines, said, "At Ethiopian Airlines, the safety of our passengers, employees and aircraft is a priority. We are pleased to collaborate with Bridgestone to further strengthen our efforts in reducing FOD at Addis Ababa Bole International Airport and ensure safe operations at the hub airport."
Getaneh Adera, Managing Director, Ethiopian Airports, said, "We remain fully committed to upholding the highest safety standards at Bole International Airport at all times. This significant achievement in reducing FOD is the result of our strong commitment for safe operations and close collaboration with Bridgestone. Through our co-creation activities, we are pleased to have realised safer operations with enhanced productivity and economic value."
Jean-Philippe Minet, Managing Director, Bridgestone Aircraft Tire (Europe) S.A., said, "By combining the learnings and insights from Ethiopian Airlines' operational issues with our analysis technology and know-how, we have deepened our co-creation to propose customised solutions. We are delighted to contribute to safe aircraft operations with peace of mind and to improved operational productivity through the co-creation of efficient FOD reduction on airport surfaces. Through further expansion and evolution of this solution, we will amplify the value of our ‘Dan-Totsu Products’, trust with our customers and value of the data for creating new value."

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