NATRAX: WORLD-CLASS TESTING, EVALUATION SERVICES

NATRAX: WORLD-CLASS TESTING, EVALUATION SERVICES

The facility will have all types of surface to test vehicles on varying terrains and stringency. The mandate of NATRAX proving ground is to offer world-class testing and evaluation services catering for all categories of vehicles from 2 and 3 wheelers to heavy commercial vehicles.  NATRAX will also emerge as a Centre of Excellence for Vehicle Dynamics catering to the design and development activities of OEMs and tyre manufacturers in the country and abroad with the capability to undertake testing and R&D projects in the area for optimization of ride and handling, chassis and suspension tuning, full vehicle characterization, modelling and simulation etc.  The test tracks at NATRAX, which are meant primarily for R&D tests for automotive and auto component sector, can also be used for homologation tests. These test tracks are open air laboratories with stringent specifications and quality control to meet International standards.

NATRiP has planned an expenditure of about INR1,300 Crores to create this world class facility. Facilities at the center include R&D Tracks (Proving Ground) for NVH, fatigue and other performance testing, vehicle dynamics lab (Center of Excellence) and powertrain lab for development tests. NATRAX will be the largest automotive proving ground in Asia and one of the largest in the world.

The facility is a boon to the tyre industry for benchmarking of performance of their tyres.  It has also come in the right time when the concept of ‘Tyre Labeling’ has come into force with introduction of new standards for tyres viz., rolling resistance, wet grip and rolling noise emission parameters.

Facilities

NATRAX proving ground consists of 14 different types of test tracks viz., high speed track, dynamic platform, multi friction braking track, fatigue track, gradient track, gravel and off road track, handling track, comfort track, handling track for 2&3 wheelers, sustainability track, wet skid pad, noise track, general road along with dust tunnel, water wading trough, salted water wading trough, shower test rig etc. for comprehensive testing and evaluation, research & development and certification  of vehicles.

NATRAX also contains state-of-the-art vehicle dynamics lab and power train lab complimented by CAE Lab, instrumentation lab, client workshops and general storage building as support facilities.  The vehicle dynamics lab houses one of its kind facility in the country i.e. Kinematics and Compliance (K&C) Test rig for measurement of suspension parameters and damper test rig, elastomer test rig & steering test rig for measurement of performance of components, which can be used for mathematical modelling and prediction of performance using CAE tools and improve ride and handling characteristics in automobiles.  The power train Lab contains a Chassis Dynamometer coupled with Emission measurement system capable of benchmarking and testing compliance to emission norms of India, US, CARB, EPA, EURO and Japanese regulations.

Test capabilities

Tracks: Dynamic Platform : This is of 300 m diameter platform connected by 1.5 km long track of width varying from 20 m to 100 m with zero percent longitudinal slope designed with stringent evenness specifications.   This is the unique facility where High speed manoeuvrability and roll over stability of vehicles can be tested to the limits on this track.

Multi Friction Braking Track: This track has four different test surfaces like basalt tiles, ceramic tiles, polished concrete and high friction asphalt to offer varying friction values from low to high values.  Braking tests at 160 kmph, ABS tests with one side wheels on low friction and other side wheels on high friction surface, tyre development tests are undertaken on this track.  The track has facility to wet the surfaces uniformly through water sprinklers to undertake wet braking tests.  The track has also a special track on the side to test aqua planning.

Fatigue Track: This track has various torture track surfaces like pave track, pot holes, ditches, wash boards, herringbones, cobblestones, rough roads, splash road,  twist road etc for accelerated endurance testing of vehicles.  The track has two circuits one of low severity for testing upto cars and LCV’s and the other of high severity for testing buses and trucks.

Handling Track: This track is of 3.6 km length and 8 m width and has got serpentine curves of different radius varying from 20 m to 300 m and also with up and down gradients, reverse camber etc for testing high speed manoeuvrability / stability and road grip of vehicles on curves.

Handling Track for 2 and 3 Wheelers: There is a dedicated handling track for 2 and 3 wheelers of 1.5 km length and 5 m width with radii varying from 8 m to 20 m.

Gradient Track: The track has seven different gradients with percentage varying from 6 % to 30 % (6,8,12,18,20,24 & 30) for testing gradeability and parking brake capability of different vehicles.  All the tracks except 24 and 30 % have low friction surfaces also on the sides of gradients for testing vehicles with traction control systems.

Gravel and Off-Road Track: The track is of two loops of 3.5 km length and 5 m width each, the first loop with various gravels and the other with different forest / off – road patches like cross country, village roads, mud bowls, sand patches, mounds, steps, cants, twist ditches etc to assess the  mobility and durability of off-road vehicles.

Comfort Track: The comfort track contains different surfaces like smooth/rough asphalt, smooth/rough concrete, smooth/rough pave, wash boards, steps, cleats, bridge joints, village roads etc to assess the ride comfort in different road surfaces on different loads and speeds.

Sustainability Track: The sustainability track is built over a hill with uniform slope of 8 % over a length of 800 m and of 7 m width to assess the cooling performance of vehicles and also to test the effectiveness of retarders, transmission etc.

Wet Skid Pad: This track has been specially designed with combination of low and high friction surfaces of basalt tiles / asphalt combination on the circular pads with radius varying from 20 to 35 m to test wet cornering capabilities of tyres and vehicles.

Noise Track: The noise track has a unique feature with two different test patches complying with ISO 1994 and 2014 standards with acceleration and deceleration length of 350 m on both sides to be able to test the pass by noise levels of vehicles as per National/Inter-national standards.

High Speed Track: This is of oval shape and will be one of the largest in the world with total circuit length of 11.3 km and 16 m width.  The straight portion of the track is of 2.1 km length and the curved section of the track is of parabolic shape designed for testing at  250 kmph on curves as though travelling on straight roads.  A wide range of tests viz., high speed endurance tests, fuel consumption tests, coast down tests, noise & vibration measurements etc are undertaken on this track.  The construction of this track has been completed recently.

Labs

Vehicle Dynamics  Lab: There is a modern Test rig named Kinematics & Compliance (K&C) Test Rig in the Vehicle Dynamics Laboratory for testing suspension parameters  of Cars and LCV’s which can be used for mathematical modelling and prediction of performance using CAE tools and improve ride and handling characteristics in automobiles.   This is a unique facility in the country which the Indian automobile manufacturers have started using now  before which these  measurements were done abroad on their vehicles.  The lab also contains component test facilities such as damper test rig, elastomer test rig and steering test rigs for performance characterization and durability assessment.

Emission Test Lab: The Power Train Lab contains a Chassis Dynamometer to simulate road loads coupled with Emission measurement system capable of benchmarking and testing of cars and LCV ‘s for compliance to emission norms of India, US, CARB, EPA, EURO and Japanese regulations.

Current status

The Vehicle Dynamics Lab and Power Train Lab along with Client Workshops for support have already been commissioned and are being used by the Industry.  All 13 test tracks except the  High-speed track have  also  been completed already and  are  in use by the Industry.  As regards the high-speed track, the works  have been completed recently and its formal inauguration is awaited. (TT)

 

NATRAX discusses Budget impact on auto industry

 

The National Automotive Test Tracks (NATRAX), one of the state-of-the-art testing and certification centres under NATRiP, and a flagship project of the Ministry of Heavy Industries, Govt of India, recently discussed the impact of India’s Union Budget 2021-22 in the country’s automotive industry. The webinar was attended by customers of NATRAX/auto industry professionals. The purpose was to make the auto industry professionals aware of the new avenues proposed in this budget for the growth of the auto industry.

The expectation from the Union Budget speech was very high, especially as Finance Minister Nirmala Sitharaman had promised to deliver a "first of its kind" and historic budget, the delegates observed.

NATRAX welcomed and appreciated the budget. There were seven presentations presented in the webinar wherein the speakers shared their knowledge on the budget pertaining to the auto industry and emphasised how NATRAX can support the requirements of testing and certification.

Dr N. Karuppaiah, Additional Director & Head, NATRAX delivered the welcome address and presented an overview of the budget focusing on six pillars- Health and Wellbeing, Physical & Financial Capital, and Infrastructure, Inclusive Development for Aspirational India, Reinvigorating Human Capital, and Minimum Government and Maximum Governance, of this budget.  He also highlighted the subjects relevant to Auto Industry and outlined the plans of NATRAX orienting to the Budget as under.

Sagar Bendre, Asst. The manager (T&D) at NATRAX, presented his paper on Budget Allocation for Highway Infrastructure.The proposed investment, he said, will boost construction equipment sales and the heavy truck and tipper industry and eventually also result in better demand from the rural and wage-earning community in the country. "Highways are coming up at a rapid pace, and accordingly, the crash barriers are also being installed along the highways. To maintain quality and standard requirements, specification in the crash barrier testing will be an important contribution from NATRAX. NATRAX is now known for the crash barrier testing facility. This is a unique test facility which NATRAX has performed independently and indigenously," said Bendre.

This year’s budget has allocated INR 18,000 crore to support augmentation of bus transport services for public.  Srihari SJ, Asst Manager (T&D), NATRAX, said this scheme will facilitate deployment of innovative PPP models to enable private sector players to finance, acquire, operate and maintain over 20,000 buses.  “The scheme will boost automotive sector, provide fillip to economic growth, create employment opportunities for youth and enhance ease of mobility for urban residents,” said Srihari. 

The emerging electric vehicles mobility paradigm is an important opportunity to foster Make–in-India for the advanced chemistry cells or EV batteries and their components, said Umesh Raghuwanshi, Asst. Manager (T&D) of NATRAX. Speaking on EV infrastructure, Raghuwanshi said, "GOI is providing modified special incentive package scheme and tax incentives that will help develop the indigenous testing and development ecosystem. Towards this NATRAX is working on the EV battery testing and development facility to work for the prospective EV makers to become self-reliant in the field of battery technology reducing the dependence on the import from China, Thailand and Japan."

"The budget outlay for the MSME sector has been doubled compared to last year. MSME dominates the auto component industry, and this will provide them with the necessary succour as the industry recovers," said Tulika Mazumdar, Sr. Engineer (P&TC) at NATRAX. He said start-ups in the automobile and allied industries can get immensely benefitted from NATRAX as the centre is equipped with state-of-the-art test tracks supplemented by the test laboratories for the components and system-level tests.

The government has also allocated INR 50,000 crore for National Research Foundation in this budget. JK Chakrabarty, Technical Advisor, said, "NATRAX, in association with prospective OEMs, will be working out projects in the areas of vehicle dynamics, Electric vehicle battery technology and vehicle testing. Suitable projects will be taken up in association with the National Research Foundation for funding. (TT)

Eurogrip Tyres Displays Premium Two-Wheeler Tyres At F2R Expo

Eurogrip Tyres Displays Premium Two-Wheeler Tyres At F2R Expo

Eurogrip Tyres, the leading tyre manufacturer in India, showcased its premium two-wheeler tyres at the 17th edition of Feria 2 Ruedas (F2R) International Motorcycle exhibition held at Plaza Mayor, Medellin, Colombia. The dates of this high-profile business event in South America's two-wheeler sector are 15–18 May 2025.

For more than 17 years, the Feria de las 2 Ruedas (F2R) has been the leading motorcycle industry event in Latin America. The expo, which takes place every year in Medellín, Colombia, is a vibrant venue for commerce, innovation and growth in the motorcycling sector. Additionally, it gives aficionados the chance to investigate the most recent developments and trends in the industry. The company showcased its premium lineup at exhibit N24 in the Tented Pavillion, which included a range of sport touring, off-road and trail tyres. High-performance versions including the Roadhound, Protorq Extreme, Trailhound STR, Climber, Bee Connect, Terrabite DB+ and Badhshah LX were on display.

P Madhavan, Executive Vice-President – Marketing & Sales, TVS Srichakra Ltd, said, “Eurogrip is focused to deliver innovative products for the global markets. Latin America is a priority market for us, and F2R Expo is a promising platform to engage with our target audience. We are looking forward to interesting business opportunities arising from this expo. Such specialised industry tradeshows add exceptional value to our quest in becoming a leading global tyre brand delivering world class tyre technology.”

Denka Records USD 108 Mln Impairment Loss, Halts US Chloroprene Rubber Production

Denka Records USD 108 Mln Impairment Loss, Halts US Chloroprene Rubber Production

Denka Company Limited announced it would record an extraordinary loss of approximately 16.1 billion yen (£85.8 million) as an impairment on manufacturing facilities at its US subsidiary. It will indefinitely suspend chloroprene rubber production at the Louisiana plant.

The Japanese chemical manufacturer, which holds a 70 percent stake in Denka Performance Elastomer LLC (DPE), cited mounting operational challenges, including unexpectedly high costs for pollution control equipment and declining production volumes at the American facility.

“DPE has faced significant cost, production and other challenges at its facility in the United States,” the company said in a statement. “Rising costs are attributable to, among other factors, identification, design, purchase, installation, and operation of pollution control equipment to reduce chloroprene emissions that DPE did not anticipate being required when it acquired the facility from E.I. DuPont de Nemours and Company.”

The subsidiary was established in December 2014 and acquired the chloroprene rubber business from DuPont in November 2015. The Louisiana facility was intended to serve as a second manufacturing site in North America, complementing Denka’s Omi Plant in Itoigawa, Niigata, Japan.

However, according to the company statement, DPE has struggled with multiple operational issues, including “rising energy costs and a shortage of qualified staff necessary to operate new pollution control equipment and implement other emission reduction measures. “

Production volumes have declined partly due to “operational restrictions arising from the pollution reduction measures and unscheduled plant outages associated with supply chain disruptions and severe weather events,” Denka said.

The company noted that these challenges, combined with changes in the global economic environment for chloroprene rubber, have pressured profitability, making near-term improvement difficult.

Denka confirmed that DPE employs 250 people as of December 2024 and will not restart its chloroprene rubber manufacturing facilities following a regular maintenance shutdown. Instead, “all options for the business, including a potential sale of the business or its assets, will be considered,” the statement said.

The company emphasised that “no decision regarding a permanent closure of the facility has been made at this time.”

Customers will continue to be supplied from current inventories and production at the company’s Omi Plant in Japan.

DPE is 70 percent owned by Denka USA LLC, a wholly owned subsidiary of Denka Company Limited, and 30 percent by Diana Elastomers, Inc., a subsidiary of Mitsui & Co., Ltd.

Yokohama Rubber Posts Sharp Profit Drop Despite Revenue Growth in Q1

Yokohama Rubber Posts Sharp Profit Drop Despite Revenue Growth in Q1

Yokohama Rubber reported a 56.9 percent year-on-year decline in profit attributable to owners for the first quarter of 2025, despite posting a 9.0 percent increase in sales revenue.

The Japanese tyre maker recorded a profit of 8.53 billion yen for the three months ended 31 March, down from 19.8 billion yen in the same period last year. Business profit fell 3.2 percent to 24.07 billion yen, while sales revenue rose to 275.12 billion yen.

The company maintained its full-year forecast, projecting an 11.4 percent increase in sales revenue to 1.22 trillion yen and an 8.8 percent rise in profit to 81.5 billion yen for the fiscal year ending 31 December 2025.

Yokohama Rubber attributed the profit decline to one-time costs related to its February acquisition of Goodyear’s off-the-road (OTR) tyre business, which it purchased for approximately 143 billion yen.

“Profit from existing businesses was strong,” the company said in its earnings statement. “In addition to increased sales volume for the company’s consumer tyres, mainly in overseas markets, and continued expansion of sales of high-value-added ADVAN, GEOLANDAR, and Winter tyres as well as high-inch tyres, profit was boosted by the MB segment’s MIX improvements and structural reforms.”

The tyre segment, which accounts for 91percent of the group’s consolidated sales revenue, saw a 10.4 percent increase in sales to 250.32 billion yen. Original equipment tyre sales were higher year-on-year, driven by “strong sales in Japan of vehicle models equipped with YOKOHAMA tyres and expansion of shipments for Chinese automakers’ new energy vehicles,” the company said.

Replacement tyre sales also increased, supported by higher sales of summer and winter tyres in Japan, increased sales of high-inch tyres in Europe, and stepped-up sales efforts in Asia.

The MB (Multiple Businesses) segment, which represents 8.4 percent of total sales, experienced a 3.2 percent revenue decline to 23.02 billion yen. This was attributed to lower demand from construction machinery makers in Japan and automakers in North America.

The company described an “upbeat” business sentiment in Japan for the quarter, noting that “a steady recovery in inbound demand and increasing orders for construction and logistics projects compensated for weak consumption by domestic households curbing spending in response to rising prices of consumer goods.”

Overseas, the company observed rising inflation concerns weighing on consumer spending in the United States, while in Europe, “manufacturing industries are rebounding and corporate business sentiment is improving.” In China, personal consumption was boosted by the Spring Festival holiday, but high US tariffs “reduced China’s exports and created uncertainty about the future that is weakening industrial activity.”

Nynas Delivers Robust 2024 Performance, Outlines Strategy Through 2035

Nynas Delivers Robust 2024 Performance, Outlines Strategy Through 2035

Swedish speciality chemicals firm Nynas reported solid financial results for 2024, posting an Adjusted EBITDA of 1,333 million Swedish kronor, marginally higher than the 1,316 million kronor recorded in 2023.

The company, which specialises in naphthenic speciality oils and bitumen products, attributed its performance to operational efficiency and commercial success in its niche markets.

“We are delighted with the progress made during 2024, evidencing our right-sized cost base and a more targeted commercial and manufacturing footprint. We have redefined our strategic direction, positioning Nynas as a speciality chemicals company, enabling the energy transition and setting our course for 2035,” Nynas CEO Eric Gosse said in a statement.

The firm highlighted strong cash generation from operations, which it said would support planned investments and longer-term growth initiatives. Nynas also mentioned the ongoing transformation of its Harburg site with plans to monetise the asset eventually.

All three of the company’s production facilities maintained high operational reliability between 95 percent and 99 percent. The Nynäshamn refinery achieved a notable milestone: in May 2024, it set a new monthly production record for naphthenic speciality oils at 42,000 tonnes.

Strategic pivot towards sustainability

Nynas outlined a strategic shift focused on higher-margin speciality materials with sustainable characteristics. The company aims to strengthen its position in European markets through innovation and sustainability initiatives.

“Nynas is uniquely positioned to contribute to the energy transition. Our strategy reflects our purpose to advance a more sustainable society, and our product development pipeline is fully aligned with this goal," Gosse added.

In 2024, the company received an EcoVadis Gold rating, placing it in the top 5 percent of globally rated businesses for sustainability performance.

With consecutive years of strong financial performance, Nynas indicated it continues to monitor debt capital markets to optimise its capital structure “at the appropriate time potentially”.

The Swedish chemicals producer noted that, having ceased operations in the United States in 2022, it remains largely insulated from recent global trade tensions surrounding US import tariffs. The company imports only minimal feedstock from America, shielding it from potential cross-border trade disputes.