I have been puzzled for more years than I care to consider as to why tyres, and so the personnel that service our tyres, are treated so poorly. Before replying, have a wander around a car park at the supermarket, or at the truck stop, and look at the condition of the tyres. My team’s fathers have taught their children to look at tyres and so they have become ‘tyre aware’. The children report to me with what they observe of the tyres on vehicles adjacent to them when stopped at traffic lights or in traffic, and they are most concerned! They well understand that their primary safety starts with tyres that are in good condition and appropriately inflated. Thankfully, with TPMS, pressure maintenance has been semi-automated, if the driver takes any notice of the notification on the dash.

So, the personnel who ‘repair’ our tyres, the people at the local tyre shop, or the heavy vehicle service centre or maybe even on a mine site manoeuvring a 4-metre giant tyre onto a wheel or rim, with a combined mass of 5 tonnes to be fitted to a giant haul truck providing a GVM of 600 tonnes, have one thing in common – they are in the firing line if a catastrophic tyre failure occurs during service.

A quick search on the internet will bring a plethora of such events recorded. Why is it serious? A medium size 22.5-inch truck tyre has a burst potential of more than 12 tonnes – a larger tyre of course has a higher potential. There is a serious differentiation that needs to be explained here: a tyre burst is the instantaneous (or near to) release of contained inflation pressure. The resultant force is directly related to the inflation pressure. A tyre explosion is the result of combustion within the tyre’s air chamber. The resultant forces may be magnitudes higher than the initial inflation pressure.

A burst has an effect on the human body not unlike that of a military hand grenade; agreed there is no thermal outcome in a tyre burst and no chemical effects, but the air blast is somewhat equivalent. We expect our tyre service personnel to work on equipment of unknown history or unknown service life on pavements of greatly varying quality without question. Experience is what differentiates older tyre service personnel from a new starter. Sure there are training facilities as well as the school of hard knocks. I do say to trainees, “do not use your first chance with tyres, you may not get another.” Then I show some tyre burst videos and the understanding is set in place.

The quality of components for a pressure vessel – as a tyre assembly actually is – is most critical. The tyre itself must be carefully inspected and be sound and free of defects as far as an external examination can determine. The wheel or rim components, particularly lockrings, MUST be in sound condition and must be compatible with the wheel/rim base they are being mounted onto. If the tyre service personnel are not 100 percent certain of compatibility, then it’s a no fit event.

A tyre being inflated after mounting is worthy of a formal risk assessment. A “what if” process, questions of what if the tyre failed during inflation, what if the wheel/rim failed or in the case of a multi piece assembly disassembled, who is in the firing line in such a case? Yes, inflation cages are a mandate (or should be) in professional tyre shops. The simple hoop style cage will prevent large pieces being ejected from a catastrophic failure but still permits the air blast to escape, potentially damaging any human body within 2–3 metres.

The damage an air blast impacts onto a human body may not be visible from the outside. Such an air blast may impart serious injury to soft internal organs such as lungs, kidneys, digestive systems and may even result in embolisms that can traverse the blood returns to the brain or heart where injury is a not if but how bad. 

If you are unfortunate enough to be involved in or attend a catastrophic tyre failure, then have the service personnel attended by an emergency physician with continued observation for 24 hours. The damage to the body may not be immediately apparent.

So why do we permit untrained (read lacking confirmed competence) personnel to work in such a high risk environment? It circles back to why people purchase budget priced tyres; they just don’t see any value in paying for quality. A quick story: a 4WD pulls into the local tyre shop, the driver exclaims he wants the best off-road tyres in the shop and then explains, “Oh, my wife will be with the family car next week, just a set of cheapies on hers will be fine.”  There is total confusion in the value proposition here. His toy has to have the best, but the family vehicle can have cut or rock bottom price items. HELLO??? The same phenomenon happens with tyre service work. A smart transport operator well understands that the cost of operating their tyres is a lot more than just the tyre’s purchase price. The tyre bay that supports the operation and keeps it rolling is a key component of the operation. So why not invest in trained and skilled personnel? I say to these owners, a good tyre service personnel knows all their tyres by their first names. Just as the transport operator can tell you about the habits of different vehicles, a competent tyre person can identify aspects of tyre performance most would not even think about; no, most don’t even think about their tyres, let alone care!

A well-mounted tyre, i.e. one that has been properly mounted onto the wheel or rim base so that it is concentric with the base, will balance up well, rotate smoothly without continually hammering the suspension on every revolution and as well provide fuel savings AND a safe ride for the driver and passengers. Add properly inflated and then maintained (of course, TPMS provides the easiest form of maintenance), and a tyre will perform at its best, which is what we demand when the vehicle is put into a corner, or required to brake heavily. Why would you not want the tyres to be able to perform at peak performance without fault?

Invest in your tyre service personnel, train them and educate them to not only understand the risks but observe the potentials too. Improved business with your clientele as well as enhanced safety for your work force will result. Remember, the TyreSafe 6M principle’s end result is to??? (If you don’t know, askus@tyresafe.com.au)

Competent and passionate tyre service people are worth their weight in gold. When you find one, you’ll understand what I mean.

Take care, stay safe, isolate as required and enjoy! (TT)

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TyreSafe has entered a new partnership with Staffordshire Police, reinforcing a joint commitment to improve road safety and reduce fatalities and serious injuries across the county. The collaboration aims to highlight the critical role tyres play in protecting road users by encouraging simple, regular checks of pressure, tread depth and overall condition.

The value of this preventative approach was recently demonstrated during a multi-agency enforcement operation at the DVSA Vehicle Inspection Site in Doxey. Held on 25 August, Operation Doxey involved Staffordshire Police, West Mercia Police, DVSA, Datatag, the Forensic Collision Investigation Unit and TyreSafe. Inspectors directed 30 vehicles into the site, covering leisure vehicles, towing vehicles, light commercial vehicles and goods vehicles.

Seven tyre and wheel-related defects, mechanical risks and pressure discrepancies were identified. These included a tyre cut through to the cord, which received an immediate prohibition notice, a tyre running roughly 30 percent below recommended pressure, an overweight light commercial vehicle with a nail embedded in a tyre and all four tyres underinflated, a significant rear axle pressure imbalance, a missing wheel nut and an 11-year-old tyre. Leisure vehicle owners generally showed good tread awareness, though pressure maintenance remained an issue, while commercial vehicles presented several preventable defects.

Staffordshire has one of UK’s statistically safest road networks, yet serious collisions remain a concern, particularly on single carriageways. Rural bends, changing speed limits and limited visibility add risk, while motorcyclists and vulnerable road users are disproportionately affected. Common factors include failing to look properly, misjudging speed or path and driving too fast or carelessly. TyreSafe now works with over 260 organisations, and this partnership encourages Staffordshire motorists to make tyre checks routine.

Stuart Lovatt, Chairman, TyreSafe, said, “We are delighted to welcome Staffordshire Police as a TyreSafe partner. While Staffordshire has a strong road safety record, every serious collision has potentially devastating consequences for those involved, their families and their communities. The recent Operation Doxey enforcement activity demonstrates exactly why preventative vehicle maintenance matters. Across just 30 vehicles, inspectors identified a number of serious tyre and wheel defects, including a tyre cut to the cord, significantly incorrect tyre pressures, an embedded nail, a missing wheel nut and a tyre that was 11 years old.

“These findings are a powerful reminder that problems are not always obvious from behind the wheel. Simple checks before a journey can help identify issues before they become a danger on the road. Different roads present different challenges, particularly rural and single carriageway roads where the consequences of losing control or being unable to stop safely can be especially severe. Road safety requires a collective effort, and partnerships such as this are incredibly important. By combining the reach and expertise of Staffordshire Police with TyreSafe’s specialist knowledge and campaigns, we can help more road users understand the simple but crucial role their tyres play in keeping themselves and others safe.”

Police Sergeant Adam Van de Sande, Staffordshire Road Crime – Proactive & Harm Reduction Team, said, “Keeping people safe on Staffordshire’s roads requires everyone to play their part. We are committed to working with partners to reduce the number of people killed and seriously injured on our road network. Operation Doxey demonstrated the value of partnership working, with officers, vehicle examiners and road safety specialists able to identify a range of defects and safety issues before those vehicles continued their journeys.

“Vehicle safety is an important part of that responsibility, and tyres are fundamental to a vehicle’s ability to stop, steer and maintain grip. We are pleased to be working with TyreSafe to raise awareness and encourage motorists to make regular tyre checks part of their routine vehicle maintenance. Our message to road users is simple: don’t wait for something to go wrong. Take a few minutes to check your vehicle and make sure it is ready for the road.”

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The AZuR Network has been honoured with the German Award for Sustainability Projects 2026 in the C2C/Recycling category for its ‘Retreading: Climate Protection on Wheels’ project. The recognition highlights the network's efforts to expand tyre retreading across Germany and Europe, thereby extending the useful life of tyres. Retreading works by reusing a suitable used tyre casing and applying a fresh tread, keeping a substantial share of the original tyre in circulation.

A life cycle assessment commissioned by AZuR and carried out by the Fraunhofer Institute UMSICHT compared retreaded tyres with equivalent new ones. Under the conditions examined, producing a retreaded truck tyre generated roughly 135 kilogrammes less greenhouse gas emissions, a reduction exceeding 60 percent. The process also reuses considerable portions of the existing tyre casing, reinforcing its environmental advantages.

The jury underscored the project's scalability and its relevance to the industry. Official documentation further noted the political integration of the topic as a key strength, with the EU taxonomy confirmation in 2025 representing a tangible milestone. The award places AZuR among well-known companies and innovative projects, including a climate protection cooker initiative in Cameroon, a capsule-free coffee system and a mental health awareness campaign.

Knauf secured first place in the same category with its circular gypsum supply chain, while Schmitz Cargobull led the Mobility and Logistics Solutions category. Other first-place winners included DEKRA, Hansgrohe, Pfleiderer Germany and SBRS. Presented by DISQ with ntv and DUP UNTERNEHMER under Brigitte Zypries' patronage, the 2026 edition saw 433 nominations, with 46 organisations recognised across 19 categories on 17 September in Berlin.

Christina Guth, Network Coordinator, AZuR, said, “This award belongs to our entire network. Retreading only works when many stakeholders collaborate along the value chain – from certified end-of-life tyre recyclers, tyre manufacturers and retreaders to retailers and fleet operators, all the way to academia. The award highlights the potential of using high-quality tyres for longer and keeping their casings in circulation.”

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Birla Carbon will present its carbon black solutions at the Global Polymer Summit 2026, scheduled for 28–30 September at the Kentucky International Convention Center in Louisville. The company will exhibit at Booth 417, targeting tyre and mechanical rubber goods (MRG) manufacturers seeking higher performance and reduced environmental impact.

The company’s portfolio spans tyre and MRG applications, addressing durability, strength, abrasion resistance and product life across tyres, belts, hoses, sealing systems and anti-vibration products. Birla Carbon will also feature Continua Sustainable Carbonaceous Material (SCM), a circular carbon range with consistent quality and global availability and Continua Sustainable Carbon Black (SCB), produced from recycled or bio-based feedstocks.

Supported by extensive manufacturing, technical expertise and customer-focused teams across the Americas, Birla Carbon provides reliable volumes, responsive service and tailored solutions. Attendees can meet company experts at Booth 417 to explore its product portfolio, technical capabilities and sustainable offerings.

John Davidson, President – Americas & EMEA, Birla Carbon, said, “The tyre and mechanical rubber goods industries are at an important phase, where performance, supply resilience and sustainability must advance together. The next phase of growth will depend on stronger collaboration across the value chain and the ability to translate innovation into scalable, commercially viable solutions. At Birla Carbon, we are combining our manufacturing network, portfolio strength, technical expertise and regional capabilities to help customers navigate this transition and build more resilient and sustainable businesses.”

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Michelin has unveiled the X Multi Energy D2 tyre, developed to address the specific challenges of regional haul operations. Fleets in this segment face demanding roads, frequent stop-and-start cycles and escalating fuel expenses that affect both performance and profitability. By blending durability, fuel savings and Michelin’s established performance standards, the new tyre aims to boost fleet productivity while reducing overall operating costs.

The tyre features a revised tread pattern and a new tread compound to better resist tread damage caused by high-torque vehicles and stop-and-go regional driving. It is constructed on Michelin’s Duracore casing, which integrates Infinicoil and Powercoil technologies and benefits from a reinforced bead design known as Duracoil Technology. This casing is engineered to last up to one million miles and support as many as four retreads.

In the effort to curb fuel expenses, the X Multi Energy D2 improves rolling resistance by 9 percent over its predecessor, the Michelin X Multi Energy D tyre, and by 18 percent compared with leading competitors. It also enhances late-life traction, offering 10 percent better wet handling and 16 percent better snow starting traction when worn, giving drivers and operations managers greater confidence on varying roads.

For original equipment manufacturers, the tyre meets Greenhouse Gas standards and supports applicable vehicle carbon-reduction requirements. Designed for regional applications where traction, durability and fuel efficiency matter, it is available in 295/75R22.5 LRG and 11R22.5 LRG and LRH sizes, replacing the X Multi Energy D tyre in those sizes.

Yahn Heurlin, VP of B2B Marketing, Michelin North America, Inc., said, “Michelin is driven by a deep commitment to understanding the needs and challenges customers face every day. This customer-first mindset inspires the development of purpose-built solutions designed to address real-world pain points and help fleets operate more efficiently.”

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