Nothing is stable. Technology is continuously evaluated. Materials science, electronics and software are the main three engines that reverse reactions or open new horizons.

Tyres are always known as black and round. However, the tyre engineers are aware of the weight achieved, the construction and the types of materials used in the tyres. What was the ancestor of the tyre, where is it going now?

The tyres were rated very quickly after vulcanisation 150 years ago. The first use of synthetic rubber and synthetic fibers, as well as the first radial tyre, go back around 70 years. Programming the control of the tyre building and curing machines with sensors and timer was a cornerstone. The new chemicals and advanced materials which suit well for process control, more homogeneous mixing, material integration and long-lasting rubber products.

Today's tyres last to the end of their useful life, which is primarily measured by the Remaining Tread Depth (RTD) which is greater than a limit value set by local legal approval. Twenty years ago, many defective tyres were found in scrapyards that were almost like new, but today the tyre will last almost lifetime.

Today, Mechanical rubber derivatives production machine parts are made to tighter tolerances. The integrity of the main body material is higher than in previous years. Alloys or composites are widely used compared to recent years. More controlled and homogeneous surface finishing is applied. Modern tyre production machines are equipped with robotics, full sensors and automation, stepper motors and greater controllability which are examples of the harmonization of creativity and innovation in the industry.

More than all that, today manufacturing machines are more purpose oriented, lighter, sensitive and modular.

The other very preliminary point of view is to analyse the needs of the main processes and what should be the strategy when you have an idea to buy new machines?

Every system needs new machines to install for a reason. It is used either to increase capacity or to renew a range of products, just to modernise or update technology. What should be the strategy when you have an idea to buy new machines? Either you are looking for a machine that matches your technology or you are taking the risk of a technology upgrade. The same category but a more efficient, more productive, safer and more controllable machine may be preferred or a completely new technology may be chosen.

If a very new technology is chosen, the time it takes to adapt can result in large production losses. It may take longer to adapt, etc. However, if you don't take such a risk, how will you manage the technology update in later years?

The other very preliminary point of view is to analyse the needs of the main processes. For example, if you are a tyre manufacturer, customers will only know your brand name. You are responsible for the end product. Third parties do not know where to start preparing tyres or what process to use to make them.

For example, you can have a textile calendar or you can get calendered textile and steel layers on the outside. When using a supplier, you don't need a factory calender machine. This also applies to the compounds used in the manufacture of the components.  Today, a large volume of masterbatch is used in the rubber products industry. Organizing a good supply chain for manufacturing rubber compounds eliminates the need for mixers, a few mils, large silos, or process oil tanks.

A review of all processes and machine setup is necessary at regular intervals in order to remain competitive. Fewer production machines can increase productivity and controllability and intensify management. Less personal use, less energy and maintenance costs can be achieved. However, alternative suppliers need to be developed and diversified.

In the past, some particularly large tyre manufacturers had tyre cord treatment units in tyre factories. Some of them have steel wire production facilities for their own supply. Today we are witnessing a complete change of mind. The focus on the main process areas is mainly taken into account, which has completely changed the perspective in business. Today, most tyre manufacturers contract out the processing of 2nd class compounds. So, there is no refinery mill machines in tyre factories. The heating of the rubber in the preparation zones of the main components is carried out by cold feed extruders. Large capacity extruders are used under the drop door in mixing rooms. As a result, there are very few milling machine and milling operators in the tyre factory. Factory structures are smaller, parts production and machine maintenance are outsourced.

Full robot transfer units already exist, No man-tyre building and curing are achievable now. Profile extruders are already disabled, calendering might be totally needless by body ply webbing on tyre building drums.

Being open and innovative in the tyre and rubber industry is important. Support for technological innovation and productivity, as well as the vision to find more efficient devices, is required. New control systems with computers and automation are inevitable. Indeed, the company's employees must have a vision to choose the last and the best for the future. The most important thing is to find profitable solutions for the entire company.

As you follow the progress of the machine, keep in mind that new materials are coming. Any fashionable material will one day be a burden on the staff. Major hardware changes require new processes or machines. The ultimate case is the cancellation of part of the process, which means the cancellation of the production machines. Such a case can be irresistible at any time.

The increasingly demanding structure of the automotive industry and regulations will demand ever lighter, more environmentally friendly and more rolling-resistant tyres, which repeatedly calls for ambitious innovations. Innovative materials are inevitable to exceed expectations. Just as new materials come out of the R&D thicket box and enter the daily production inventory, the production area and machinery should be reorganised.

Full robot transfer units already exist in many phases instead of being transported. There are automatic scan and uniformity checks. No man tyre building and curing operations are achievable now. Profile extruders are already being phased out in some tyre factories. Body ply webbing could be more of a standard technology in tyre building.  Calendering may be totally needless in tyre plants.

As far as automation and controllability technologies assess, there is still room for refinement or cancellation of production processes and machines in tyre factories.

Today, Mechanical rubber products production machine’ parts are made to tighter tolerances. The integrity of the main body material is higher than in previous years. (TT)

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The Yokohama Rubber Co., Ltd. has been selected as the official tyre supplier for the groundbreaking FIA Extreme H World Cup, the world's first hydrogen-powered motorsport series. The company will supply its GEOLANDAR brand of tyres for the championship, which is scheduled to commence next month in Saudi Arabia. The company will also continue to supply GEOLANDAR tyres for the Extreme E off-road electric vehicle series, which holds its final event on 4–5 October in Saudi Arabia.

Central to both the Extreme H and Extreme E series is a shared mission to advance sustainability and equality. The championships serve as dynamic platforms to promote environmental awareness and demonstrate cutting-edge technologies while also enforcing a strict mandate for gender parity by requiring each team to field one male and one female driver. The Extreme H series will feature eight international teams operating the Pioneer 25, a cutting-edge hydrogen fuel cell vehicle capable of generating 550 horsepower and accelerating from 0 to 100 kmph in 4.5 seconds. The global significance of this new championship is expected to draw a worldwide television audience across multiple continents.

As the predecessor to Extreme H, the Extreme E series utilised the high-performance all-electric Odyssey 21 vehicle. All teams competing in the new hydrogen series will also participate in this final Extreme E event, marking the conclusion of the electric championship as it transitions towards a hydrogen future.

In alignment with the environmental principles of these series, Yokohama Rubber will provide a specially developed prototype tyre based on its GEOLANDAR X-AT model. This tyre has been engineered with a significantly increased ratio of sustainable materials, comprising 38 percent renewable and recycled content. It has also been fortified with enhanced durability characteristics to withstand the unique demands of heavy hydrogen-powered and electric off-road racing vehicles.

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Hankook Tire is advancing its future mobility leadership through strategic open innovation and collaborative design projects. This effort was showcased at the company’s recent Design Innovation Day 2025, held at its Pangyo Technoplex headquarters. The event serves as a platform to present new solutions integrating sustainability, innovation and design while reinforcing partnerships with global technology leaders.

A major focus was the unveiling of two key outcomes from Hankook’s ongoing Design Innovation Project. The first was ‘Sustainable Concept Tyre’, an embodiment of the company’s ESG vision. Developed using advanced 3D printing technology, it is constructed from renewable and recycled materials. Its distinctive organic design was realised in collaboration with Harvestance using specialised engineering software.

The second reveal was the WheelBot 2, a multi-directional mobility platform developed with robotics startup CALMANTECH. This advanced robotic wheel system, equipped with tri-axial spherical tyres, demonstrates new possibilities for movement. Its potential was illustrated through a live demonstration of the PathCruizer, a two-seater pod concept powered by the WheelBot technology.

Beyond product reveals, the event highlighted Hankook’s commitment to knowledge sharing, featuring a presentation on 3D printing advancements from LG Electronics. These collaborations are central to Hankook’s strategy of strengthening its technology leadership. Since 2012, the company has partnered with world-renowned design universities and technology firms, consistently earning prestigious international design awards and solidifying the premium stature of its global brand.

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Indian tyre maker to pass full benefit of tax cuts to customers from 22 September

CEAT Limited said on Thursday it would reduce prices across its entire tyre range following the Indian government’s decision to cut goods and services tax (GST) rates on tyres, with the full benefit being passed on to customers.

The Mumbai-based tyre manufacturer said new prices would take effect from 22 September, covering commercial, agricultural, passenger vehicle and two-wheeler segments.

India’s 56th GST Council meeting approved significant reductions in tax rates for the tyre industry. GST on new pneumatic tyres was cut to 18% from 28%, whilst tractor tyres and tubes will attract a reduced rate of 5%.

“We thank the Government of India and the GST Council for their timely and progressive decision to rationalise tax rates in the tyre sector,” said Arnab Banerjee, Managing Director & CEO of CEAT Limited.

“The reduced GST slabs will greatly benefit the tyre industry and consumers alike. Not only will it lower the cost of owning and operating a vehicle for customers across various segments, but by making tyres more affordable to replace, it will also make our roads safer.”

Banerjee added the move would “spur formalisation and greater compliance, while also fostering sustainable growth in the sector.”

The GST rate cuts represent a significant policy shift for India’s automotive sector, where high taxation has been a longstanding concern for manufacturers and consumers.

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The Yokohama Rubber Co., Ltd. has been officially recognised as a DX Certified Business Operator by Japan's Ministry of Economy, Trade and Industry (METI). The designation, which was granted on 1 September 2025, identifies companies that are thoroughly prepared for digital transformation as outlined by the Digital Governance Code.

This certification acknowledges Yokohama Rubber's comprehensive strategy for digital transformation, which is built on three core objectives: advancing business strategy, contributing to sustainability and reinforcing its IT infrastructure. Central to this effort is the company's proprietary AI framework, HAICoLab (Humans and AI ColLaborate), which drives group-wide digital initiatives. These include improving productivity, innovating processes, developing digital talent and building a global cloud-based IT system. The certification confirms that the company's efforts not only meet METI's stringent criteria but also demonstrate appropriate disclosure of information to its stakeholders.

Moving forward, the company said it will continue to leverage data from its entire value chain to adapt to a dynamic business environment. The company aims to enhance customer value, pursue sustainable innovation and transform its corporate culture to strengthen its competitive position and ensure long-term growth.

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