Led by CEO Flavio Farroni, the company has expanded into what he describes as a ‘MegaRide holding’, comprising multiple specialised businesses, each targeting different segments of the automotive technology sector.

“We embrace an unconventional approach to startup building: we invest in organic and gradual growth, which keeps us independent from private funding and allows us to reinvest our revenues into the team and R&D projects fully,” says Farroni, who co-founded the company after conducting tyre research at the university.

FROM ACADEMIA TO INDUSTRY DISRUPTOR

MegaRide’s journey represents a new technology transfer model from academia to industry. Farroni acknowledges that this transition wasn’t without challenges.

“The main leadership challenges we faced along our journey were, first and foremost, gaining acceptance for our role as researcher-entrepreneurs – researchpreneurs – both within academia and in the market. In the beginning, neither was sufficiently advanced to recognise such a new and competitive figure,” Farroni explains.

This ‘researchpreneur’ model has since become central to MegaRide’s competitive advantage. The company maintains close ties with universities and ensures a continuous pipeline of cutting-edge research that feeds into commercial applications.

“Our deep synergy with universities makes research and innovation our core mission. This allows us to explore methodologies and techniques that may not immediately apply to current products but lay the groundwork for future advancements,” explains Aleksandr Sakhnevych, MegaRide’s Chief Technology Officer.

ITALIAN TECH FIRM REVOLUTIONISES TYRE SCIENCE WITH PHYSICS-BASED SIMULATION

In a nondescript business park on the outskirts of Naples, a team of researchers-turned-entrepreneurs is quietly revolutionising how the world’s leading vehicle manufacturers and motorsport teams understand tyre performance. MegaRide, founded by academic researchers from the University of Naples Federico II, has grown from a university spinoff to one of the most innovative players in automotive simulation technology.

The company specialises in physics-based modelling software that predicts tyre behaviour with unprecedented accuracy – crucial information for both racing teams seeking competitive advantages measured in milliseconds and vehicle manufacturers designing safer, more efficient cars for everyday drivers.

THE TECHNOLOGY: DIGITAL TWINS FOR TYRES

These physics-based models simulate how tyres behave under different conditions, predicting temperature changes, grip levels and wear patterns in real time with an accuracy that was previously impossible.

One of its most innovative products, weaRIDE, enables real-time tyre tread wear and chemical degradation simulation. This technology is particularly significant for electric vehicles, whose instant torque delivery creates new challenges for tyre durability.

“We were the first to develop a commercial thermal model for tyres, the first to create a multiphysics Pacejka-based model, and today, we are the first to introduce a wear and degradation model, weaRIDE, internationally awarded for its innovation. We try to be always a step ahead, and scientific research is our ‘secret weapon’,” Farroni says.

Sakhnevych explains that ensuring model accuracy across varied real-world conditions requires a multifaceted approach: “MegaRide ensures the accuracy and reliability of the weaRIDE model through a multifaceted approach. First, there is a continuous effort to enhance the physical fidelity of the model, leveraging a strategic synergy with universities and research institutions.”

He adds, “Additionally, a key focus is placed on improving data processing methodologies. Tyre models often face scrutiny due to the limitations in predictive accuracy, which are strongly influenced by the quality of the calibration data.”

FROM SIMULATION TO MEASUREMENT: THE VESEVO SPINOFF

In 2018, MegaRide expanded its footprint by spinning off VESevo, a company focused on developing innovative testing equipment for tyre materials. VESevo’s flagship product enables non-destructive testing of tyre compounds, providing detailed mechanical property data previously unavailable without destroying the tyre.

Andrea Genovese, CEO of VESevo, explains how the technology has evolved from its motorsport origins: “VESevo is evolving its motorsport-derived technology to enhance industrial applications, leveraging its versatility for real-time quality control in tyre manufacturing. Its non-destructive, non-invasive and rapid-testing capabilities allow each tyre to be analysed directly on the production line.”

This represents a significant shift in quality control for tyre manufacturers. “This innovation enables mechanical property testing to be performed not just on a sample basis but on the entire production, guaranteeing comprehensive quality assessment,” Genovese adds.

However, VESevo has faced regulatory headwinds in motorsport, particularly after the Fédération Internationale de l’Automobile (FIA) introduced rules limiting the use of its technology in Formula 2 and Formula 3.

“Honestly, we were surprised by this regulatory change, as motorsport has always been a driving force in introducing innovations, especially when they enhance performance, spectacle and safety, benefiting all stakeholders involved,” Genovese admits.

Rather than seeing this as a setback, VESevo has focused more on industrial applications. “By broadening our reach into new applications, we are not just navigating these changes, but we are turning them into opportunities to drive innovation forward,” Genovese says.

STRATEGIC ACQUISITIONS AND GROWTH

MegaRide has augmented its technological capabilities through strategic acquisitions, including the 2022 purchase of Wriggle Solutions’ intellectual property. This acquisition bolstered MegaRide’s capabilities in real-time tyre wear monitoring.

“The acquisition of Wriggle Solutions’ intellectual property in 2022 has expanded MegaRide’s strategic line, accelerating the transition from purely simulation-based technologies to real-time, onboard vehicle sensing,” Sakhnevych explains.

This move has enabled MegaRide to develop virtual sensors that can estimate previously unmeasurable parameters like vehicle sideslip angle, tyre temperature and tread wear. These capabilities have applications for vehicle performance, safety systems and autonomous driving technologies.

MegaRide has also established key partnerships with major industry players. Its collaboration with Prometeon, an industrial tyre manufacturer, illustrates how the company’s technology is being applied beyond high-performance vehicles to commercial transport.

THE CHALLENGE OF SCALING HIGH-PERFORMANCE TECHNOLOGY

Transferring technologies developed for the extreme demands of motorsport to mass-market applications presents significant challenges. Sakhnevych outlines several hurdles: “One of the main challenges is cost, as motorsport applications rely on high-end sensors and powerful computing. To make these solutions viable for mass production, MegaRide focuses on leveraging existing vehicle sensors and optimising software to run efficiently on standard ECUs.”

He continues, “Scalability is another hurdle, as consumer vehicles operate in diverse and unpredictable conditions. Ensuring robust performance across various road surfaces and driving styles requires extensive validation and adaptive modelling.”

THE AI QUESTION

As artificial intelligence (AI) transforms industries worldwide, MegaRide maintains a measured approach to incorporating machine learning (ML) into its products. The company’s roots in physics-based modelling inform its perspective on AI’s role in tyre simulation.

“MegaRide leverages artificial intelligence and machine learning while staying true to its roots in physics-based modelling,” Sakhnevych says. “Our background in academic research, particularly in mechanical engineering, has shaped our expertise in model-based approaches."

He distinguishes their approach from purely data-driven methods: “Unlike purely data-driven methods, our approach enables prediction without extensive training datasets – simply by parametrising models using well-established physical principles.”

DATA SECURITY CONCERNS

As vehicles become increasingly connected, handling sensitive data securely becomes increasingly important. MegaRide has developed comprehensive approaches to data security, particularly relevant to its onboard sensing technologies.

“MegaRide addresses data privacy and security concerns in tyre technology through a robust combination of encryption, secure data management protocols and role-based access controls,” Sakhnevych explains.

COMPETITION FROM INDUSTRY GIANTS

As a small company operating in an industry dominated by global corporations, MegaRide faces significant competitive pressures. However, Sakhnevych sees advantages in the company’s nimble structure.

THE FUTURE: EXPANSION AND DIVERSIFICATION

Looking ahead, MegaRide plans to continue expanding through organic growth and the development of new ventures within its holding structure.

“The ‘MegaRide holding’ concept will allow us to diversify our strategies, expanding into various sectors we consider strategic,” Farroni explains.

“MegaRide’s models are increasingly used by OEMs, tyre manufacturers and racing teams, and the technological landscape is moving towards a greater adoption of physics-based models like ours, driven by the growing use of real-time simulations.”

Each company within the holding structure has its strategic direction. “VESevo, originally founded to produce a portable device for motorsport, is now evolving – thanks to key strategic partnerships – into a provider of non-destructive testing solutions and quality control systems for tyres, directly integrated into production lines,” says Farroni. The newest addition, RIDEsense, targets emerging opportunities in vehicle automation. “The increasing onboard computational power of vehicles has led to the creation of a new company, RIDEsense, focused on developing ‘Virtual Sensors’ – real-time algorithms capable of estimating otherwise unmeasurable quantities and providing critical insights for ADAS and autonomous driving systems, which will be pivotal in tackling the mobility challenges of the coming years,” explains Farroni. VESevo’s Genovese describes a similar approach to balancing immediate market needs with long-term innovation: “At VESevo, balancing short-term business goals with long-term research and development is part of our DNA. As an academic spinoff from the University of Naples Federico II and an innovative company, we follow the same path that MegaRide successfully pioneered, transforming cutting-edge research into commercially viable solutions while maintaining a strong focus on technological advancement.”

He elaborates on their dual-track strategy: “In the short term, we focus on delivering market-ready solutions that meet the immediate needs of our customers, particularly in motorsport and industrial applications. By working closely with teams and manufacturers, we ensure our technology provides tangible value and rapid returns, allowing us to sustain growth and reinvest in innovation.”

Meanwhile, the academic connection remains vital: “Our strong ties to the academic world allow us to act as a ‘bridge’ between research and industry. This close connection enables a constant exchange of knowledge, technology, expertise and skills, accelerating innovation while ensuring our developments translate into real-world impact,” says Genovese.

A MODEL FOR RESEARCH COMMERCIALISATION

MegaRide’s success offers a blueprint for commercialising academic research in highly technical fields. The company has carved out a unique position in the automotive technology ecosystem by maintaining close ties to academia while developing practical market applications.

The company’s ‘researchpreneur’ model provides a case study in technology transfer that may be increasingly relevant as universities worldwide seek to translate research into commercial impact. MegaRide demonstrates that deep technical expertise can be successfully paired with entrepreneurial vision when the right structures and leadership are in place.

As vehicle electrification, automation and connectivity create new challenges for tyre performance and safety, MegaRide’s physics-based approach to simulation and testing positions the company to play an increasingly important role in the future of mobility.

What began as academic research in a Naples university laboratory has evolved into a group of companies pushing the boundaries of what’s possible in understanding the complex interactions between tyres and roads – knowledge that underpins both the thrilling spectacle of motorsport and the mundane safety of everyday driving.

Myers Industries has agreed to sell its Myers Tire Supply North America business to Lion Equity Partners for USD 30 million, as the US manufacturer sharpens its focus on engineered materials and core industrial markets.

The transaction, which has been completed, is subject to customary post-closing adjustments for cash, debt, net working capital and transaction expenses. The definitive agreement will be filed with the Securities and Exchange Commission.

The divestment marks a step in Myers’ strategy to reposition itself as a manufacturer of engineered resin and composite products serving infrastructure, industrial, consumer, food and beverage, and vehicle markets.

Aaron Schapper, President and Chief Executive of Myers Industries, said: “The completion of this transaction is a defining step in our ongoing transformation. By sharpening our focus on our core specialty engineered products, we are better positioned to drive long-term growth and create value for our shareholders.

“We also want to recognise the important role Myers Tire Supply has played throughout our history,” he added. “We are grateful for the dedication of the MTS team and the trusted relationships they have built with customers and the rest of the Myers team over many decades. We believe the business is well positioned for its next phase of growth under Lion Equity Partners’ ownership.”

Jim Levitas, Managing Partner at Lion Equity, said: “Myers Tire Supply has built a highly trusted brand through decades of exceptional service and commitment to its customers. We are excited to partner with the team to carry this legacy forward and support the company in its next chapter of growth.”

KeyBanc acted as exclusive financial adviser to Myers, while Vorys, Sater, Seymour and Pease served as legal adviser.

Founded in 1933, Myers Tire Supply distributes tools, equipment and supplies for the tyre, wheel and under-vehicle service industry across North America. The business employs 233 people, including 77 at its headquarters in Akron, Ohio, with the remainder working in sales roles and at four distribution centres.

Lion Equity Partners, based in Denver, focuses on corporate divestitures and special situations, aiming to create value through operational improvements, organic growth and acquisitions.

Myers Industries, headquartered in Akron, Ohio, manufactures plastic and metal products for a range of end markets, including consumer, vehicle, food and beverage, industrial and infrastructure.

PCBL Chemical Limited has appointed Rohit Maindwal as Chief & Executive Director – Specialty Blacks and designated him as a senior management personnel, effective 20 August, 2026.

Maindwal brings around 32 years of industry experience. He holds a BTech in chemical engineering from the National Institute of Technology, Warangal. His previous roles include positions at Reliance Industries Limited and JBF RAK LLC, where he most recently served as Senior Executive Vice-President at Reliance Industries Limited.

The company said the appointment is in a full-time capacity, with the term not separately specified.

From software-defined architectures and virtual proving grounds to the evolving role of tyres and ADAS, the third Vehicle Dynamics Conference in Chennai captured an industry in rapid transition. Industry leaders examined the trade-offs, technological leaps and competitive pressures that will define the next decade of vehicle engineering in India.

It was on 16 June 2026 that the 3rd edition of the Vehicle Dynamics Conference took place at Chennai Trade Centre, bringing together close to 200 stakeholders from the auto industry across India and internationally and marking another milestone for automotive development.

The event focused on the rapid evolution taking place across vehicle engineering, focusing on safety, performance, ride and handling, efficiency and emerging technology developments.

Opening the conference, Tom Thomas, Conference Chairman, underlined the significant transformation gripping the automotive sector. In his welcome address, Thomas noted, “Advances in software-defined vehicles, simulation technologies, electrification, safety systems, connectivity and vehicle performance are redefining the future of mobility.”

Building upon this perspective, S K P Amarnath, Vice-President of R&D, Apollo Tyres, declared that the event had matured into a vital platform where the entire ecosystem is discussed, status quos are challenged and new ideas are exchanged.

“Multiple transformational forces are converging at the first time in auto industry’s history, creating a defining moment for mobility,” Amarnath stated in his opening address.

He emphasised that the industry stands united in creating safer, smarter, comfortable, and sustainable vehicles, observing, “The disruptions – connected, autonomous, electric and software-defined vehicles (SDVs) – are happening at a speed and scale never experienced before.”

Amarnath further described India’s remarkable rise as a global automotive hub that faces fresh competitive pressures from China and Eastern Europe. “The speed of change is fast and influencing key attributes like vehicle dynamics and energy management. OTAs are becoming common and vehicles are turning into a continuously evolving platform,” Amarnath explained.

Turning attention to hardware, he identified the tyre as the most neglected part of the vehicle despite being the only component in direct contact with the road surface.

Revealing that Renault engineers devoted extensive track time to tyre testing at the Madras Racing Circuit, Dr Vikraman explained, “The slip angle, slip ratio, steering response, ride comfort, cornering stiffness optimisation etc. were achieved on dot through thousands of tuning cycles.”

He outlined that three guiding principles – be clear, be sure and be clever – guided target setting, vehicle character creation, kinematics, simulation and real-world proving ground evaluations. He observed that while precise tuning makes a vehicle exceptional, ADAS has compounded the paradox regarding vehicle dynamics.

Dr Vikraman mentioned that to overcome regional road variations, Renault clever-engineered the Duster’s ADAS technology specifically for local conditions where regulations regarding speed humps and barricades are rarely enforced.

Asserting India’s growing importance, Dr Vikraman concluded, “Engineers are expected to solve complex problems with creative solutions. Indian engineers should be creative and disruptive. They should be also proud.”

In the session focused on software, simulation and NVH, Shiv Sikand, Co-Founder of Drako Tech, spoke on the future of self-driving connected vehicles. “The architecture necessary to deliver AI connectivity, ADAS and OTA has simply been too expensive to put into a mainstream vehicle programme,” Sikand noted.

“Drako architecture – founded specifically to eliminate that barrier – enables the addition of new features through a mere software push,” said Sikand, explaining that traditional vehicle designs are frozen when shipped, leaving engineering cycles four to six years old by the time cars reach consumers.

He mentioned, “Tesla proved what seemed impossible 10 years ago. It proved that a software-first vehicle architecture could deliver a better product at lower long-term cost. Chinese manufacturers took that lesson – specifically BYD – and industrialised it at scale.”

The executive explained that Drako’s DriveOS single-ECU platform replaces kilometres of wiring and dozens of isolated ECUs with a single USB backbone and commodity hardware, cutting cost, weight and carbon footprint.

During the panel discussion titled ‘Engineering in India for the World’, moderated by AutoAscend’s CEO Latha Chembrakalam, industry executives evaluated local development trends.

Manoj Aggarwal, Vice-President of Engineering at Maruti Suzuki India, observed that while central computing was once considered too costly, current focus centre’s entirely on software systems and exporting Indian products to Europe and Japan.

Aggarwal noted, “The ISO 26262 standard has been adopted and work is progressing on digital twins with Japan and Germany to deliver a global product. In vehicle dynamics, much work is taking place on virtualisation.” He added that Maruti Suzuki maintains a dedicated division to collaborate directly with startups.

Piyush Kende, Senior General Manager of Vehicle Integration at Tata Motors, emphasised that changing regulations and multi-fuel options are driving rapid engineering shifts. “SDVs are a new trend and are creating a need to work on them faster from India perspective,” Kende said, noting that Tata develops platforms in-house.

“Young engineers need to be pushed into innovation and IP creation. There is a gap regarding knowledge vis-à-vis real-world understanding,” he added and explained that regulatory frameworks encourage local engineering while global supply chain strategies protect against international disruptions.

Arjun Balasubramanian, Division Head of Product Development (PCR-OE) at Apollo Tyres, shared, “We are tackling geopolitical issues that add a different perspective to the supply chain, resources and engineering opportunities. We are also collaborating with academia regarding engineering, governance etc. We are also making patents and building technology.” He added that evolving tyre emission regulations require active academic and industrial research.

Ankur Sharma, Head of Platform Engineering at JSW MG Motor India, highlighted that vehicle development is no longer purely mechanical, remarking, “There’s AI at work.” Sharma explained that Indian testing includes unique local edge cases, stating, “We have had scenarios with a vehicle hitting a cow or vice versa as a test parameter that is unique to India. This could be applied to markets that face such a challenge.” He added that workforce availability and time-to-market demands make academic collaboration essential.

Addressing computer-aided engineering, Prajakta Khare, Technical Manager of Multibody Dynamics at Dassault Systemes, presented on Simulia Simpack.

L-R: Latha Chembrakalam, CEO, AutoAscend; Manoj Aggarwal, VP – Engineering, Maruti Suzuki India; Piyush Kende, Sr Gen Manager,

Vehicle Integration, Tata Motors; Ankur Sharma, Head – Platform Engineering, JSW MG Motor India and Hitesh Joshi, Head of Technology, Apollo Tyres.Your contribution played a pivotal role in making GTRC 2026 a resounding success. We deeply appreciate your trust and collaboration, and we look forward to welcoming you again as we continue to shape the future of the tyre industry together.

Khare noted, “Simulia Simpack is unique and delivers in terms of accuracy, efficiency, team automation and robustness, among others. In the face of challenges that include market pressure, complexity and diversity, this helps to do CAE led development, including in the area of vehicle dynamics.”

She added that Simulia resolves complex physical factors in software-defined vehicles, including high vehicle mass, regenerative braking, battery placement and tyre properties.

Dr Nagesh Poojary, Managing Director of IPG Automotive India, spoke on virtual validation ecosystems, warning that software recalls could cost the industry USD 30 billion to USD 35 billion in warranty expenses. “Doing real-world tests is not feasible while the need to test more is increasing,” Dr Poojary noted, explaining that continuous virtual validation under ISO 26262 enables manufacturers to handle software complexity efficiently.

In the safety and performance session moderated by Sharad Matade, Executive Editor of Motoring Trends, panellists examined two-wheeler engineering.

Vishwadev Muraleedharan, Head of Vehicle Dynamics at Simple Energy, pointed out that the rider constitutes 50 percent of total vehicle dynamics. “A technology like ABS is mandatory and there should be a clear line between the system intervening and not intruding in a two-wheeler,” Muraleedharan mentioned. He revealed that electric two-wheeler battery compartments form a critical structural part of the chassis and urged ground-up component design. He noted that Simple Energy utilises a mid-drive motor near the swingarm pivot to centralise mass near the centre of gravity.

Prithivi Raj S, Technical Manager of Vehicle Engineering at Raptee HV, agreed that two-wheeler packaging is complicated by high centre-of-gravity requirements. He suggested that Inertial Measurement Units could generate rider safety scores alongside managing ABS lean angles.

“We have engineered a huge battery box to get the Cente of Gravity (CG) right in terms of dynamics. The most underrated factor in ride and handling is tyre pressure. A tyre is not only for grip but also a significant part of the spring damper system,” Prithivi Raj averred, stressing that system interventions must not override driver control unpredictably.

In a panel on smart hardware and software moderated by Nilesh Wadhwa, Assistant Editor of Motoring Trends, Gopal Musale, Cluster Head of Digital Product Engineering at BMW TechWorks India, announced, “The use of software and hardware is at a point where more software will come in hereafter. Vehicle improvement is going to be closely linked to AI in the coming times and software updates will be over the air (OTA).”

Musale explained that BMW utilises digital twins and a six-degree-of-freedom simulator in Munich to evaluate vehicle behaviour virtually before building physical prototypes, saving significant time and testing costs.

Alexander Aydt, Senior Fellow for ADAS/AD Tooling at Vector Informatik, noted that AI accelerates code generation and object detection, such as identifying a child running behind a ball. However, Aydt emphasised, “Humans are still strong at predicting the unimaginable.” He added that software-defined architecture allows engineers to alter intrusive vehicle features with ease compared to rigid mechanical designs.

Darren Jeseritz, Senior Applications Engineer at MTS, presented on hybrid simulation and Model-in-the-Loop (mHiL) testing. Jeseritz explained that MTS hybrid simulation integrates physical hardware with virtual multibody models, enabling steering and suspension certification on virtual tracks before physical prototypes exist. He noted that four-corner systems allow for complete vehicle dynamics simulation in laboratory environments.

The commercial vehicle session, moderated by Bhushan Mhapralkar, Editor of Motoring Trends, addressed decarbonisation and efficiency. Rajaram Kumble, Section Manager at Volvo India, noted that Volvo evaluates safety for both occupants and pedestrians. He shared that systems like predictive cruise control deliver 5 to 7 percent efficiency gains, while Volvo Dynamic Steering reduces steering effort in heavy manoeuvres by up to 70 percent.

Ramakrishna Donakonda, Vice-President and Head of Powertrain and eDrives at Daimler Truck Innovation Centre India, contrasted European staggered regulations with India’s simultaneous regulatory deadlines, such as 2027 ADAS mandates.

Donakonda explained that OEMs prioritise scalable platforms, noting, “Ultimately, what is offered to the customer is what they want and at prices that are acceptable to them.” He added that commercial electric vehicle adoption remains governed by charging infrastructure availability.

M K Jain, Tyre Technologist at JK Tyre, observed that commercial vehicle technology is rapidly adopting passenger car innovations, including Tyre Pressure Monitoring Systems and ‘Tyre-as-a-Service’ models. Jain noted that as per-kilometre payment models expand, tyre manufacturers are transitioning into ongoing tyre managers rather than pure hardware suppliers.

Concluding the technical presentations, Dhanasekar Venkatesan, Senior Principal Application Engineer at Cadence, highlighted that compressed launch timelines push teams towards zero-prototype development. Venkatesan explained that Cadence provides the MSC Adams multibody dynamics tool – a 50-year-old software used in space programmes – to accurately predict motion, forces, durability and vibration under complex Indian road conditions.

The third Vehicle Dynamics Conference demonstrated that vehicle engineering has transitioned into an integrated ecosystem where software, virtual simulation and mechanical design converge to shape the future of global mobility.

Around 400 stakeholders from the global tyre and rubber industry converged on Chennai for the third edition of the Global Tyre and Rubber Conference (GTRC), held over two days on 17 and 18 June 2026. Against a backdrop of geopolitical strain, an accelerating shift to electric vehicles and the steady thrust on artificial intelligence into every layer of manufacturing, the gathering offered an unusually candid read on where the sector stands – and how anxious and ambitious it has become about what comes next.

Mike Norman, Chief Commercial Officer of VMI Group, called it a special moment for the industry, pointing to geopolitical disruption, rising competition from China, regulatory upheaval, the EV transition and the arrival of AI as forces reshaping the business. “This is a special event for the tyre and rubber industry. The times are difficult and there are disruptions – geopolitical in nature – that are a matter of concern and underline the changing nature of the business,” he said, adding that “the technological advancements are creating new opportunities to improve efficiency, quality and performance.”

CHANGE OF TYRE MANUFACTURING ERA

The conference’s most sweeping remarks came from Arun Mammen, Chairman of ATMA India and Vice Chairman & Managing Director of MRF, who argued that growth in the sector will not simply arrive – it must be built through bold investment, scientific rigour and the courage to transform, in step with India’s Viksit Bharat 2047 ambitions.

Mammen’s central claim was structural: for more than a century, tyre engineering has rested on three pillars – durability, grip and cost. “That era is ending. The convergence of sustainability imperatives and autonomous, shared and electric vehicles megatrends are forcing a complete reimagination of what a tyre must be,” he said.

He argued that electric vehicles demand a fundamentally different tyre – one engineered for ultra-low rolling resistance to preserve range – and that this requirement collides with Indian road realities, where only about three percent of the network qualifies as national highway. That gap, he said, calls for India-specific innovation and a regulatory framework that does not trade away safety in the pursuit of sustainability.

Mammen went further, describing a future in which the tyre itself becomes intelligent. “The tyre of tomorrow will no longer be a passive mechanical component, it will be an intelligent system embedded with sensors, TPMS that will enable real-time tracking of pressure, temperature, wear, road friction, predictive maintenance and optimised fleet performance that saves lives,” he said, adding that unlocking this potential would depend on deep, sustained collaboration between OEMs and tyre manufacturers.

On the factory floor, Mammen said Industry 4.0, AI, IoT and digital twins are transforming tyre manufacturing through process optimisation and predictive quality control. He also highlighted the shift from steam-based curing to electric and induction systems, with green hydrogen emerging as a future option.

On raw materials, Mammen noted the growing need to reduce dependence on petroleum-derived inputs. He highlighted India’s natural rubber expansion, with four major tyre companies helping establish 200,000 hectares of plantations, alongside a broader push towards bio-based materials, recycled content and a circular economy.

Mammen also pointed to renewed interest in retreading and the need for more resilient, localised supply chains, including domestic production of advanced manufacturing equipment. He concluded that India’s tyre industry now has an opportunity to lead the sector’s next phase of transformation.

Peter Haan, Head of Global VM Tire at Siemens AG, a visionary tyre veteran who has played a transformative role in advancing automation, digitalisation and technological innovation in the global tyre industry, received the Tyre Trends Lifetime Contribution award. “I would like to thank my dear friends in the Indian tyre industry, my partners and customers because I learned over the years that it is all about partnership,” he said in accepting it.

SESSION ONE: BUSINESS & EMERGING TRENDS

The opening panel, moderated by Latha Chembrakalam, CEO of AutoAscend, brought together Mammen, Norman and Ian Wilson, CEO of HF Group.

Mammen described a tyre industry facing sustainability pressure, the EV transition and raw-material constraints simultaneously – a convergence upending the economics of a capital-intensive business, since EVs change the game entirely. Building new facilities takes time and heavy capital, he said, arguing for a balance between existing plants and advanced new ones, and realistic targets for green tyres given that EVs demand an entirely new specification, technology and material set. Staying close to markets matters amid geopolitical shifts, he added: global technology matters more than global manufacturing footprint, and sophistication in tyre machinery will require more data analysts, cybersecurity specialists and other skilled talent.

Norman described China as a non-legacy market that has become a major disruptor, forcing costly upgrades to technology and facilities. “We are taking a platform approach for our machines right from the development stage to ensure scalability and retrofitting,” he said. EV adoption, he noted, is outpacing the industry’s ability to keep up, though VMI’s machines already handle the lighter, tougher tyres EVs require; cell-style manufacturing may help, even if it complicates large-scale short runs, making flexibility and modularity essential. He warned that scarce skilled manpower will push more automation and, in turn, more complex machinery, and that legislation – fast-arriving – is being underestimated.

Wilson pointed to Chinese auto OEMs building greenfield facilities in Africa as a signal of changing demand. “Chinese auto OEMs are setting up greenfield facilities in Africa, indicating a demand and change for tyre makers,” he said, adding that “new tech developments like AI are set to enhance tyre development and production.” Replacing steam curing with electric systems, he added, could bring significant improvement, alongside attention to the energy efficiency of recyclability; lower rolling resistance in EV tyres is also reshaping how silica is used in compounding.

Sanjay Chatterjee, Director General of ATMA, used his address – ‘Indian Tyre Industry – Towards a Resilient and Atmanirbhar Tomorrow’ – to cite Prime Minister Narendra Modi’s remark that Indian tyre exports crossed INR 273.12 million in the last fiscal year despite headwinds, reaching more than 172 countries. “Robust tyre production and growth, natural rubber production, ERP regime and other regulations are driving Indian economic growth,” he said.

SESSION TWO: MANUFACTURING EXCELLENCE

Chaired by V K Misra, Technical Director of JK Tyre & Industries, this session opened with Dr Gerard Nijman of KraussMaffei Extrusion posing a pointed question in his talk, ‘50 Years Of Tyre Component Extrusion: Did The Piggyback Multiplex Head Reach The End Of Life?’ He explained that multiplex and rollerhead lines use a piggyback configuration to produce roughly seven to eight components, but that drawbacks – limited flexibility, capped head pressure, hydraulic dependence, poor accessibility, an over-engineered locking concept and difficulty swapping heads – mean that “it is therefore necessary to question whether it has reached the end-of-life.”

Nicola Fedele, Managing Director and Board Member at Rodolfo Comerio, described calendering as “the heartbeat of tyre production,” adding: “There are innovations (friction-free lamination) and breakthroughs (less material use and fast change over time) in the global tyre market that is worth USD 256 billion.” He said eliminating the accumulator from the calendering process delivers superior quality control and a basis for automation.

Karsten Jung of Troester GmbH & Co. KG addressed EV mobility as a megatrend driving stiffer, higher-silica compounds. “An acquisition (SC OTOMASYON) made last year is helping push automation, involving an autobook system, truck tyre spraying line and more,” Jung said. Saravana Kumar S, Managing Director of Troester India, described the company’s regional push on extrusion performance. “Much regarding regional integration is being done in terms of extrusion performance, including refurbishment, retrofitting etc.,” the MD of Troester India said.

SESSION THREE: ADVANCEMENTS IN TYRE MANUFACTURING

Chaired by Ravin Kurian, Senior GM of Product Development at MRF, this session started with the presentation of Dr Robert Hula of Vipo a.s. on bead and apex solutions, which he called among the most important components in a tyre since its inception. “Precision manufacture as a new standard is paving way for intelligent bead manufacturing and predictive maintenance process with the use of greener materials,” he said.

Robert Thomas Irwin, Vice President of Sales & Marketing at The Steelastic Company, traced the industry’s evolution from bias to radial to EV to high-performance and premium tyres. “The shift from bias tyre to radial tyre to an EV tyre to a high-performance and premium tyre is creating a need to integrate extrusion tech with conventional calendaring,” he said, citing quicker changeovers, reduced work-in-process, better traceability and labour optimisation as benefits.

SESSION FOUR: GOING GREEN & SUSTAINABLE

This session, chaired by C Harimohan, Head of Corporate R&D (Materials and Compounding) at Yokohama OHT, opened with Colin Clarke of Schill+Seilacher (Struktol), Director – Technical Sales, Schill+Seilacher (Struktol) GmbH, who argued that emerging vehicle concepts, energy-efficiency demands and higher load-bearing requirements are driving major shifts in compounding formulations. “The use of resins is increasing relative to oils in certain applications and products such as Struktol VP 1831 are witnessing growing demand as they provide excellent Silica dispersion and superior metal release,” he said.

Ralph Boehm, Senior Manager, Kuraray Europe GmbH, described the company’s liquid rubber as “a reactive plasticiser that reduces Mooney viscosity while maintaining high quality and performance,” noting two new silane-modified butadiene rubber grades suited to silica-based tread compounds and truck-and-bus radial tyres for summer and winter use.

Dr Roberto Blanco Trillo, Global Business Development Manager, Allnex, discussed sustainable cord adhesion. “The Allnex Alvonol PN870 resin enhances rubber-brass adhesion and enables excellent cord adhesion without cobalt and resorcinol to be a truly sustainable solution,” he informed.

Srikanth Chakravarthy, Managing Director of Eonix, representing China’s Zenith Steel Group, described it as operator of the world’s largest steel-cord facility. “The Zenith Steel Group in China has the biggest steel cord facility in the world with continuous capex. It is highly competitive with strong economies of scale and focusing on efficiency through vertical integration, making steel cords. It is investing in highest level of automation, making steel cords through intelligent manufacturing encompassing six plants.”

DAY TWO, SESSION FIVE: AI INTEGRATION IN THE TYRE INDUSTRY

Dr Sujith S Nair, Vice President of R&D at CEAT’s Centre of Excellence, chaired this session. In his presentation on the subject ‘In the tyre market, evolution never stops’, Marcel Berkers, VP Global Sales Tyre & Rubber, VMI Group, framed technology evolution as fundamentally about smarter machines enabling efficient use of material and energy. “The practical approach of VMI is lowest cost-per-tyre within spec,” Berkers said.

Peter Haan argued that AI in the tyre industry still has considerable distance to travel, with challenges spanning shop-floor integration and scaling across visual quality inspection, anomaly and object detection, automation programming, process optimisation and predictive maintenance – challenges he said Siemens’ shop-floor AI industrial suite is designed to democratise and scale.

Harsh Vardhan, Global Head of Digital Innovation at Apollo Tyres, spoke on industrial AI’s path from automation to autonomy. “Continuous RoIs are being registered as humans and AI collaborate,” he said, adding that “AI is set to be a force multiplier in terms of business value, CFT collaboration process, governance fusion, AI and deep-tech diffusion, and RoI.” He noted Apollo has assembled a dedicated team to integrate and scale AI, with the real competition now centred on scale versus speed – measured in cycle-time reduction and energy savings.

SESSION SIX: THE ART OF TESTING

This session, chaired by Unnikrishnan P K, Global Head of R&D Tyre Testing at Apollo Tyres, featured Dr Shaun Immel of Ametek’s MicroPoise Measurement Systems on autonomous tyre-defect detection through X-ray image analysis. “The processing works in real plants with most X-ray machines using AI and deep learning to find defects and classify a tyre objectively,” he said, citing faster setup for new defect types, clearer colour-coded visualisation of tyre structure and improved air-bubble detection that lowers misclassification and cost.

Informing that his company has over 480 installations and offers offline profile inspection (with high precision for tyre companies using laser sensor), online profile inspection, extrusion (non-contact and high precision inspection suitable for tread) and width sensor for non-contact and high precision width measurement, Lubos Hodal, Head of Sales Department, Micro-Epsilon, said on the subject ‘New technology in tyre inspection’ that they also have mould inspection system for curing, avoiding noise and blind spots; letter completeness inspection during curing; final finishing solutions such as a central marking line, colour marks on sidewall and tread and retrofit programmes for PCR and TBR. Pragnesh Mori, Managing Director of Micro- Epsilon India, said, “We are designing measuring systems and software through our Indian assembly facility in Pune. The application team there works with the European team to develop new solutions.”

Michael Mueller, Senior Sales and Key Account Manager, ZF, addressed high-speed uniformity measurement and its bearing on quality and comfort in R&D and virtual tyre development. “High speed uniformity measurement marks a new trend in terms of comfort that includes typical HSU tests, the properties gained, the effect of speed ramp versus constant speeds, resonant frequency and different road conditions,” he said. He also said that ZF developed an advanced 2026 HSU solution accounting for tyre noise, vehicle weight, road conditions, user expectations and virtual simulation.

SESSION SEVEN: SUSTAINABILITY WAY FORWARD

Chaired by Dr Sarat Ghosh, Vice President of R&D and Technology at Birla Tyres, this session opened with Anil Nair of HF Group on electrical tyre curing. Curing demands are rising alongside tyre size, he said, and EV tyres in particular require low rolling resistance, spurring innovation. “The USP of electric curing is independent control, a key advantage in terms of de-coupling temperature from pressure. The electric curing press promises higher profit,” he said.

Aki Nurminen of Black Donuts spoke on manufacturing costs, describing cost as historically a unit-economics problem, now increasingly shaped by raw materials, maintenance, fixed costs and depreciation. “Boiling down to sustainability, cost and market reality where about 90 percent of the 600 tyre industries globally are over 19 years old, the implications in terms of automation or the lack of it, the lack of efficiency and how the new entrants are taking advantage of better tech that ensure lower costs are beginning to show up in an addressable market for tyres that is growing,” he said, noting Black Donuts’ Nemus bio-based pre-mix filler.

Priyank Potnis of Planex, the Indian partner of Regom, addressed circularity and traceability for end-of-life tyres. “Regom’s technology identifies tyre specs for end-of-life tyres, including automatic evacuation of a good tyre,” he said, adding that the company has developed two machines supporting traceability, circularity and ESG compliance amid the disposal of an estimated three million tonnes of end-of-life tyres under a rapidly evolving regulatory landscape.

SESSION EIGHT: PROCUREMENT UNDER PRESSURE

The closing panel, moderated by Chakravarthy, brought together Nikhil Puri, Senior Vice President of Direct Procurement at Yokohama, and Ramanan Balasubramanian Venkat, Vice President of Procurement at Ascenso Tyres, to discuss the pressures facing tyre-maker procurement teams.

“Retaining control over the supply chain remains a constant challenge, necessitating a need for pro-active engagement, both internally and externally, with various stakeholders to ensure agility and responsiveness,” Venkat said. AI and data-driven analytics increasingly shape procurement decisions, he added, though the open question is how much reliance those tools warrant given how quickly situations can shift in ways analytics may not anticipate. He described India’s tyre ecosystem as uniquely positioned given the investment underway, arguing the industry needs a long-term perspective, close collaboration and a supplier base both locally rooted and globally capable – while flagging the shortage of natural rubber as reason to accelerate adoption of greener, sustainable alternatives.

“Dividing into pre-Covid and post-Covid eras as supply chains underwent a real litmus test leading to a fundamental shift in mindset, forcing companies to go back to the drawing board and rethink their sourcing strategies, reliance on a sole supplier has been largely abandoned and new relationship built to enhance resilience,” Puri said. The ability to modify supply chains at short notice, he added, became a critical post-pandemic capability, driving regional diversification, stronger risk management and mapping of vendors’ own supply chains, with AI now positioned to take procurement further – including predicting disruptions such as weather events.

Puri also pointed to digital twins as improving understanding of container load capacity and logistics efficiency, and suggested AI combined with augmented reality could further improve warehouse operations. He framed India’s position as a sweet spot, backed by a young population and strong growth potential, pointing to the country’s diversification of crude-oil sourcing as an example of a broader ‘glocal’ strategy – one that includes friend-shoring, or sourcing from trusted, friendly nations to build more resilient supply chains.

Not only the conference delegates but GTRC also witnessed a significant increase in the exhibitors’ participation. The exhibition area consisted of 37 stalls, with some of the participating companies taking multiple booths and some of them sharing them with their overseas principles. The response was overwhelming and marked a surge over the last edition of the conference, cementing the GTRC as a global tyre event.

Conference chairman Tom Thomas closed proceedings by thanking speakers, delegates and stakeholders and acknowledged the event’s sponsors. The next edition of GTRC will be held on 23–24 June 2027 at the Chennai Trade Centre in Chennai, India.