The pilot facility in Monterrey will initially convert 1 million end-of-life passenger tyres to recovered carbon black. Operations are slated to commence by the end of CY2024, while the company also has plans to add a second train in the future to double the capacity.

Northern Mexico has long struggled with the challenge of end-of-life tyre (ELT) disposal. Decades of improper waste management have led to an accumulation of over 20 million waste tyres, many of which are left in municipal dumpsites or landfills. These discarded tyres pose not only an environmental hazard but also a significant public health risk as they can become breeding grounds for mosquitoes and other disease-carrying pests.

Local governments have ramped up efforts to address this crisis, but the scale of the problem requires long-term, systemic solutions. Innovent Renewables’ new facility in Monterrey is poised to play a key role in this effort. The facility will transform waste tyres into valuable resources such as recovered carbon black and will help reduce landfill reliance, cut carbon emissions and provide a sustainable alternative to the traditional methods of carbon black production.

The pilot facility represents a significant milestone for the recycler as it sets out to address the growing environmental challenge of ELTs in the region. Initially slated to process 1 million waste passenger tyres annually, the facility will convert these tyres into high-quality recovered carbon black, oil and steel. With operations scheduled to begin by the end of calendar year 2024, the company is also looking ahead with plans to add a second processing train to double its capacity in the near future. This expansion marks a critical step in tackling the 20 million-plus tyres accumulated in Mexico’s northern areas while offering sustainable solutions for industries seeking to reduce their carbon footprints.

“This facility represents a vital step forward in addressing the enormous environmental burden posed by tyre waste in northern Mexico. We’re not only reducing waste but converting it into materials that industries can use in a circular and sustainable manner,” said Chief Executive Officer Vibhu Sharma.

Extracting value

The tyre recycling process based on pyrolysis begins with the shredding of end-of-life tyres, which are then fed into a main reactor where they undergo pyrolysis, a high-temperature process in the absence of oxygen.

This results in the breakdown of tyre material into pyrolysis gases, oil and recovered carbon black. The gases are recycled within the system for energy recovery or flared off, enhancing energy efficiency.

The pyrolysis oil is condensed and purified, followed by distillation into high-value chemicals for industrial applications. Meanwhile, recovered carbon black, a solid by-product, is processed through milling and polishing for reuse in manufacturing. This design demonstrates an energy-efficient method of converting waste tyres into valuable products such as fuel, chemicals and carbon black.

“Firstly, we have a proprietary continuous pyrolysis process that ramps up and cooks the tyres to decompose them in a particular way. We also use specially designed agitator to ensure uniform decomposition to oil and carbon black. This ensures higher surface area and quality of the RCB. We designed a proprietary polishing unit that crushes that RCB coming out of the reactor and then polishes it to remove metal oxides and silica. We have several equipment in place to capture steel particles in the RCB. The final product still has some amount of silica and metal oxides, but the purity and uniformity of the RCB is much higher,” said Sharma.

Addressing demand

As industries worldwide strive to meet decarbonisation goals, the demand for sustainable alternatives to carbon-intensive materials have surged. Recovered carbon black fits squarely into this trend, offering a viable option for companies looking to reduce environmental impact while maintaining performance characteristics.

Innovent Renewables’ order book reflects this growing interest. The company has secured letters-of-intent from several major tyre manufacturers as well as companies in the printing ink, rubber and paint sectors.

“Increasingly, companies are looking for sustainable solutions that allow them to reduce their carbon footprints without sacrificing the quality of the products. Our RCB gives them that opportunity. It’s a win-win for both industry and the environment,” said Sharma.

He added, “We see the Monterrey facility as just the beginning. As we prove the viability of our process and stabilise operations, we’ll be able to scale up production not just here in Mexico but potentially in other regions around the world that are dealing with tyre waste issues. There’s a huge global need for solutions like this.”

Sustainable vision

According to Sharma, the company’s goal is to provide a circular solution for industries that are serious about sustainability. “It’s not just about the recovered carbon black; we’re also helping companies reduce their reliance on virgin oil and steel by offering them high-quality, recycled alternatives. This allows them to achieve carbon credits and decarbonisation targets while contributing to a cleaner environment,” noted Sharma.

While tyres remain the primary focus, the company is already working to expand its applications into other industries by targeting sectors such as rubber gaskets, printing inks and paints to tap into new growth markets.

It is also finding ways to repurpose the other by-products of its pyrolysis process. The oil extracted from the tyres can be used as fuel or as a raw material for various industrial applications, while the recovered steel can be sold back to manufacturers, creating a fully circular model that maximises resource recovery and minimises waste.

“We’re proud to be part of the solution to one of Mexico’s most pressing environmental issues. But this is just the start. Our vision is to become a global leader in the circular economy, providing industries around the world with the materials they need to build a sustainable future,” Sharma concluded.

Comments (0)

ADD COMMENT

Link Copied!

Ecolomondo Corporation, a leading Canadian innovator in sustainable scrap tyre recycling technology, has engaged August Brown, LLC as an independent risk advisor. This appointment supports the planning stages for a new facility in Shamrock, Texas. The firm will conduct a validation of the project's business plan and risk management approach, a step taken in preparation for marketing the green bond that will finance the development.

The proposed Texas site will feature a six-reactor plant, replicating the company’s proprietary, modular Thermal Decomposition Process (TDP) technology currently operating at its Hawkesbury, Ontario, facility but with triple capacity. This expansion follows the successful commercialisation of Ecolomondo’s proprietary TDP technology. Local support has been secured through the Shamrock Economic Development Corporation, along with a 136-acre industrial site and long-term feedstock agreements intended to supply ongoing operations.

August Brown's role will begin with a comprehensive feasibility study examining business, market and financial risks. A subsequent phase will focus on engineering, technology validation and project execution risks. This independent review process aims to improve transparency and strengthen confidence among potential bondholders and project partners. The project represents the next phase in the company's growth strategy, replicating its proven modular technology on a larger scale.

Eliot Sorella, Executive Chairman, Ecolomondo, said, “Independent validation of our technology, projected operations and financial model for our planned Shamrock Facility is an essential step that resonates strongly with investors, lenders and potential joint-venture partners.”

Comments (0)

ADD COMMENT

Link Copied!

The Wacker Group is showcasing two new silicone-based impact modifiers, GENIOPERL W37 and GENIOPERL W38, at the JEC World composites exhibition. These additives are engineered to enhance the mechanical properties of thermosetting resins such as epoxies and vinyl esters. Their specialised molecular structure, built on functional silicone, facilitates a distinct phase separation within the resin matrix. This process creates tiny elastomeric domains that increase toughness and help prevent composite materials from fracturing under stress. Sustainability was a key consideration in their design, leading to a notably reduced cyclics content. Both modifiers disperse readily with simple mixing equipment, maintain their effectiveness even at low concentrations and do not compromise the material’s inherent strength, viscosity or thermal resistance. The company is located at booth 5N142 at JEC World, taking place in Paris from 10 to 12 March 2026.

GENIOPERL W37 is specifically formulated to boost impact resistance in low-temperature environments. It is recommended for use at concentrations between two and eight percent by weight, a level at which it has minimal impact on the resin’s viscosity or the cured product’s glass transition temperature. Achieving optimal dispersion requires processing temperatures of at least 50 degrees Celsius. Similarly, GENIOPERL W38 also improves impact strength at very low temperatures when used within the same dosage range. It offers the added benefit of containing anti-foaming agents, making it particularly suitable for casting processes conducted under reduced pressure.

A third major highlight at the Wacker booth will be POWERSIL Resin 710, a silicone compound developed for components that must endure extreme heat. This material can be processed using compression moulding, pressure gelation or injection moulding. Parts manufactured from it meet the criteria for thermal class R, signifying their ability to withstand prolonged exposure to temperatures reaching 220 degrees Celsius. As an alternative to high-performance polymers like PTFE and PEEK, POWERSIL Resin 710 provides excellent electrical insulation, mechanical strength and UV stability. It is solvent-free, has a low viscosity for easier processing and is available in both peroxide-curing and catalyst-curing versions.

Wacker’s exhibition will also feature a range of other specialised products for the composites industry. These include SILRES silicone resins for enhancing electrical insulation and flame retardancy, HDK pyrogenic silica for precise rheology control, VINNAPAS low-profile additives to reduce shrinkage and GENIOSIL organofunctional silanes for promoting adhesion and treating fillers and fibres.

Comments (0)

ADD COMMENT

Link Copied!

Sri Trang Agro-Industry Public Company Limited (STA) has formally committed to the Science Based Target Initiative for Industrial Greenhouse Gas Reduction towards Net Zero (Phase 3), organised by Thailand Greenhouse Gas Management Organization (TGO) in collaboration with the Center of Excellence in Eco-Energy, Faculty of Engineering, Thammasat University. This declaration positions the company among 16 leading Thai organisations committed to embedding scientifically validated climate targets throughout their operations and supply networks.

STA has established a target to cut Scope 1 and 2 emissions by 23 percent by 2030, using 2024 as its reference point, with the ultimate ambition of reaching net zero by 2050. These goals directly support the international objective of capping global warming at 1.5 degrees Celsius. Beyond direct emissions, the company is enhancing its rubber and teak plantations to function as carbon sinks, generating certified credits while supplying raw materials. This strategy aligns with its net zero pathway and responds to the European Union’s Corporate Sustainability Due Diligence Directive, which promotes heightened corporate environmental accountability.

By embracing this initiative, STA underscores its vision of evolving into a low-carbon, fully integrated natural rubber enterprise. The company aims to reconcile commercial growth with ecological and social stewardship, thereby aiding Thailand’s wider shift towards a sustainable, low-carbon future.

Comments (0)

ADD COMMENT

Link Copied!

Solvay has entered into an official partnership with the Belgian Rugby Federation, marking the beginning of a collaboration founded on mutual principles and a unified goal: uniting communities and fostering human development. This alliance naturally extends from the company's enduring philosophy, established over 160 years ago by its founder Ernest Solvay. His humanistic ideals, emphasising education, inclusivity and communal strength as the foundations of progress, continue to drive the organisation's sustainability framework and its commitment to making a worldwide positive impact.

The sport of rugby embodies these same values through its inherent focus on trust, collective effort and perseverance. These attributes empower individuals while simultaneously forging a stronger, unified entity. Through this new role, Solvay will provide backing to the men's national teams, including the Rugby 7s side, the under-20 squads and the refereeing community. This support is designed to enhance accessibility and growth opportunities within the sport for young athletes and local clubs.

Beyond the field, this initiative will allow international Solvay teams to unite around key matches, reinforcing bonds with local stakeholders and cultivating a collective sense of mission. This partnership reinforces a conviction held since the company's inception: that human advancement is a shared endeavour, gaining true strength and momentum when people come together.

Philippe Kehren, CEO, Solvay, said, “Rugby expresses a belief that Solvay holds deeply: people go further when they move forward together, the only ‘en avant’ that is allowed. This partnership celebrates Solvay’s heritage while opening new possibilities for connection – bringing colleagues and communities together around the world, especially when the national team competes abroad.”

Michiel Leysen, President, Belgian Rugby Federation, said, “The Belgian Rugby Federation is honoured to welcome Solvay as its official partner. This partnership will help expand the reach of rugby and inspire new generations of players.”

Comments (0)

ADD COMMENT

Link Copied!